Resume - Chemical Engineer with 10 years experience working with Reliance Industries Ltd

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Resume #65149

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Seeking assignments in Production Planning & Control/ Project Management/ Design / Process Automation with a reputed organization.

Synopsis
ƒá Qualified Chemical Engineer with 10 years of rich experience in the areas of Project Management (engineering & commissioning), PPC, Process Planning & Cost Control and Safety Operations.
ƒá Currently with Reliance Industries Ltd., Gujarat as Senior Manager.
ƒá Abilities in managing the entire domain of production operations including shift operations, import/ off take operations, preparing & implementing SOP's and timely maintenance of equipments in reducing downtime and enhancing operational effectiveness of equipment.
ƒá Proficient in managing project operations & coordinating with vendors in finalising equipments.
ƒá Specialization in multi utility software packages like Aspen Process Explorer, Aspen Graphics Editor, Aspen IP21, Unscrambler 9.6 & SAP-PM modules. Distinction of developing databases for easy data retrieval and spread sheets for complex oil quantification and continuous performance monitoring.
ƒá Department Coordinator for OHSAS & insightful exposure to ISO9001/14001 & BSC Checklist system.
ƒá Excellent planning, managing, innovative, organisational & analytical skills.

Core Competencies

Production Planning and Control
* Planning day-to-day activities, shift operations, production schedules and allocating work for achieving of monthly production targets.
* Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them.
* Managing the operating personnel /administration on daily basis for achieving the production targets.
* Conducting training programs time-to-time to enhance their skills and as a result gain improved productivity.
* Minimizing performance bottlenecks for achieving high productivity with optimization of men, material & machine.
* Preparing manuals, Detailed Project reports, learning modules & Standard Operating Procedures for smooth processes.

Project Management
* Co-ordinating project activities including works scheduling, monitoring progress of work to ensure timely completion without any cost and time overrun.
* Handling the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets.

Project Execution
* Carrying out Design Basis review, P&ID review PSSR audits and managing the commissioning of equipments as part of project.
* Working in close co-ordination with the sub contractors, consultants & vendors for sizing, selection procurement and cost estimation of equipments & ensuring seamless delivery.

Process Planning & Cost Control
* Planning, implementation & monitoring of technological changes to enhance productivity.
* Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
* Proactively identifying areas of obstruction/breakdowns & take steps to rectify the same through application of trouble shooting tools.

Safety Compliance/ OHSAS
* Overseeing strict adherence to OHSAS 18001, ISO systems & procedures and related documentation.
* Charting several safety measures for minimizing occurrence of accidents & fires.
* Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Organizational Experience

Since Jan'01 with Reliance Industries Ltd., Gujarat as Senior Manager

Current Work Description o Deputed as Shift Superintendent looking after day-to-day shift activities & playing a role of Incident Controller in case of fire and accidents.
o Associated with the Marine Tank Farm of Reliance Industries Ltd, (which is World's third largest Refinery), having storage facilities for o Crude (12 Nos. of 1, 20,000 KL capacity) & Imported Fuel Oil (2 nos. of 45,000 KL)
o Finished products (34 Nos. for HSD, SKO, ATF, MS, Naphtha, PX, Ox, Bz)
o Cryogenic storage for LPG (2 tanks of 23,000 MT Capacity) with Chiller Packages o Effluent Treatment Plant and Sea Water Filtration Plant.
o Air Compressors for Instrument and Plant Air.
o Managing 3 Field engineers, 12 Field & Panel Operators, DCS Control room and Coordinating with Economic Planning and Scheduling department, Supply & Trade Department to achieve targets of raw materials import, uninterrupted crude supply to unit and finished products off take, ensuring complete safety of the plant and personnel.
o Overseeing the Unloading / Loading operations of o Petroleum Product tankers via Custody Transfer Meters, Automatic Tank Gauging.
o Documentation for the loading operations & reconciliation operations after unloading of Crude from VLCC, ULCC.

Notable Contributions o Carried out Tie-in Jobs and commissioning of o External / Internal Floating roof tanks, Cone roof tanks and Cryogenic (Double walled Double integrated Dome roof) tanks.
o Single Buoy mooring (SBM) and its telemetry for crude & product loading.
o Crude Blending Optimisation Supervisory System (BOSS), Batch Manager(BATMAN) & Oil Movement and Information System(OMIS) for New Crude tanks and New Product System o NMR (online analyzer for Blended Crude oil) & TIS operations.
o New crude tanks (four numbers of 1, 20,000 KL capacity) and one cryogenic tank, chiller package as a part of Value Maximization Project.
o Auto dewatering in crude tanks using agar probes.
o 15 number of hot taps in crude / product pipelines.
o 12" heat traced LSFO line as a part of value maximisation project.
o Reviewed all Functional Design Specifications and Design Engineering Specifications of BOSS, BATMAN, OMIS, and TIS. Also reviewed P&ID and updated As-Built drawings.
o Implemented and carried out Factory Acceptance Test of Crude Blending Optimisation Supervisory System at Invensys, Baarn, Netherlands & NMR analysers for operating the refinery at optimal and constant crude composition to achieve profitable gross margins within the stringent blending windows.
o Carried out Factory Acceptance test of DCS for new crude tanks and Plant Interface Buildings. (PIB). Expertise in making DCS / ESD logic /interlocks, Cause & Effect diagrams & DCS graphics.
o Instrumental in raising Plant Change Orders and implementing. Proficient in making Pre Start up Safety Review Audit reports, HAZOP reports, hot taps, HSEF procedures and commissioning / decommissioning checklists.
o Distinction of trained in Fire Fighting & First Aid Training & active member of District Safety Committee.
o Successfully developed Databases in MS Access for storing extensive data related to tankers and daily shift activities including data analysis and data retrieval.
o Instrumental in reduction of demurrage on vessels by ensuring availability of quality products by continuous coordination with Quality Control department, EPS, S&T, Port Operation Centre and Maintenance Department. Played vital role in ocean loss reduction.

Jun'99 to Dec'00 with DSQ Biotech Ltd., Tamil Nadu as Process Engineer

Work Description o Managed the entire production activities independently in a DCS controlled continuous process plant (cassava roots based starch plant) having a capacity of 10TPD Dextrose Mono Hydrate and 42 TPD Liquid Glucose.

Notable Contributions o Associated with o Pre-commissioning, commissioning & start-up of 10 TPD Malto Dextrin plant including spray dryer.
o New projects (viz. maize, wheat starch & Sorbitol) basic engineering & finalizing P&ID

Nov'98 to Jun'99 with ASV Tech Trans Pvt. Ltd., Tamil Nadu as Environmental Engineer

Notable Contributions o Associated with the preparation of Mass & Energy Balances, Process Flow Diagrams & Detailed Project reports for the chemical industries.

Oct'97 to Sep'98 with Empee Distilleries Ltd, Tamil Nadu as Chemical Engineer Apprentice

The organization is engaged in the production of beverages mainly beer with an installed capacity of 100 KL per day. I was associated with production and maintenance operations.

Trainings attended
„Ï In-Plant Trainee (during Diploma Course)

Organization: Madras Petro-Chemicals Ltd, Chennai.
Duration: Nov'92 to Apr'93.
Responsibilities: imparted on the job training in Oleum and Transformer oil production plant.

„Ï UOP Process Design Course conducted by UOP, US, at RIL, Jamnagar.
„Ï NIR Modelling conducted by CAMO India, Bangalore at RIL, Jamnagar

IT Skills
„Ï Aspen Process Explorer, Aspen Graphics Editor, Aspen InfoPlus21, NIR modelling tool - Unscrambler 9.6, Java, C and basics of C++.
„Ï MS Office 2000 / MS-Excel / MS-Access/ MS¡VWord/ MS-PowerPoint, SQL LIMS & SAP ¡VPM modules user.
„Ï Has developed Databases for easy data retrieval and spread sheets for complex oil quantification and continuous performance monitoring.

Educational Credentials
„Ï B.E (Chemical Engineering) from Bangalore University in 1997 with 65%.
„Ï Diploma in Chemical Technology from Institute of Chemical Tech, DOTE in 1993 with 70%.
„Ï Diploma in Industrial Safety (Distance Education) from Annamalai University in 1999 with 62%.

Date of Birth: 18th June 1975

Languages Known: English, Tamil, Hindi, Kannada, German (basic)

Current Salary: 7.20 lacs per annum

Marital Status: Married

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