CONTACT INFORMATION:
View contact information...
PERSONAL PROFILE:
Qualified and well experienced Piping Engineer; availing in excess of 18 years of experience in the full spectrum of engineering, design, detailing, fabrication, erection, retrofitting, testing, QC, commissioning, maintenance and demolition of Process/Power Plant and Piping.
Well acquainted with a vast variety of piping applications, materials and jointing methods across various industry sectors and fully conversant with all project stages; spanning the office, shop, field as well as live plant – from conceptual layout through to Operational Acceptance by Client.
Offering, in particular, more than 16 years' experience, of which 12 is on-shore related, specific to the Oil & Gas Industry, while also being fully conversant with a wide range of process and power industry codes as well as EPC/M and owner procedures and specifications.
Fully computer literate, very familiar with allied disciplines/trades and seasoned in safe construction practice and increasingly more stringent HSE considerations. Well experienced in accommodating all levels of personnel skills and contractor capabilities.
QUALIFICATIONS:
B.SC. OF PETROLEUM REFINING ENGINEERING (FACULTY OF PETROLEUM & MINING ENGINEERING, SUEZ CANAL UNIVERSITY, EGYPT, MAY, 1989 WITH GRADUATION PROJECT – NATURAL GAS SWEETENING). (One of the top three graduates)
KEY SKILLS:
Keenly acknowledged safety awareness and appreciation of core HSE causes, values and objectives
Well established client/3rd-party communication skills and capability to mix in with personnel at all levels
Ability to adapt effortlessly to changing milestones, engineering/design requirements and site conditions
In-depth problem solving experience within and across engineering/construction/QC disciplines/trades
Proven tenacity in expediting vendor/supplier/contractor information, deliverables, material and results
Wide ranging site experience and thorough familiarity with construction, operation and maintenance
Proactive in developing subordinates, to assume increased responsibility, and in earning their respect
Well-exercised working knowledge and strong grasp of industry codes, standards and norms/practice
Acquainted with a wide range of software applications within the engineering and design environment
Resolute to remain informed and trained in new trends and improved products, materials and methods
IT/COMPUTER LITERACY
Operating Systems: DOS, UNIX, WINDOWS 2000 & XP
Hardware Systems: Intergraph, IBM & Compatible
Programming Languages: Intergraph User Command Language (UCM), Intergraph Edit Design File Utility (EDG), Microstation Development Language (MDL), Autolisp, Visual Basic 6, C++, SQL.
Application Software Packages: Intergraph MICROSTATION (ver.8), POWERRAS, IRASB, IRASE, PDS, Autocadd, SCANSMITH, Mobil Application Menus MRDC (Isometric, P&ID/PFD, Orthographic Piping, Underground Piping, Structural Steel & Electrical Single Line), 3DS, OMNI Series, 3-D CAD, SmartSketch, PDS, spec-writing, PD_Stress, libraries & ortho/iso drawing extraction, IPLOT, Interplot Utilities, etc
Visualisation: Intergraph DesignReview and - SmartPlant Review
Working knowledge of the following Database: ACCESS (the latter either boxed or running MSDE) specifically for extensive data manipulation/reporting, Microstation Database Interface, Intergraph WORKSHARE, ProjectWise, Oracle, Maximo, Microsoft SQL Server, Seagate Crystal Reports.
Scheduling: Primavera® SureTrak®, MS-PROJECT
Piping Stress: CAESAR II, TRIFlex, Algor PipePlus and Rohr 2, SIMPHLEX
Networking: AFT Fathom and AFT Impulse, Novell 3.12 & TCP/IP for Local Area Network (LAN)
Other Softwares: All Microsoft Office 2003 products, as well as Visio, OneNote, Publisher. Excel, Word, Powerpoint – Adobe Products - ACROBAT DISTILLER 5, ADOBE ACROBAT 6, ADOBE ILLUSTRATOR 10, ADOBE INDESIGN 1.5.2 ME, ADOBE PHOTOSHOP 7
Miscellaneous: MathSoft MathCAD, UGS Solid Edge, COADE FE/PIPE
Other courses:
ISO-9000 (TUV) TRAINING for Quality Assurance/Quality Control (QA/QC)
LANGUAGES
English, Arabic & little French
CAREER HISTORY
Major experience in Oil, Gas and Petrochemical Engineering field. Participated in Process design for different Oil and Gas Plants such as GAS SEPARATION PLANTS, and WASTE WATER TREATMENT FACILITIES including preparation of PFD's & P&ID's, equipment layout, Piping Plans and Isometrics. Well experienced in the Process Area as well as Utility Area specially ATMOSPHERIC DISTILLATION, VAPOUR RECOVERY, VACUUM DISTILLATION, PROPANE DEASPHALTING, FURFURAL EXTRACTION, ASPHALT FACILITIES, LUBE DEWAXING, HYDROGEN REFORMATION, SULFUR RECOVERY participating in decision making of plant control & creating the necessary modification to run the refinery with good condition & high production. Deciding alternate solutions in case there is inspection or maintenance in some equipment for example using process calculations & submitting complete design package to management for considering operation/maintenance & safety requirements complying the standards.
Experienced in Construction of Oil &Gas/Offshore/Power/Petrochemical/Fertilizer plants in the field of Fabrication, Installation, Hydrotesting & Pre-commissioning of In-plant/Well Head Piping and cross Country Pipe Line. Familiar with piping P&ID,Isometric/Piping spool drawings and BOM. Fully conversant with ANSI B31.1/B31.3/B31.4/B31.8, ASME SEC-II, V, & IX/API-1104/API-RP-14E/AWSD1.1/NACE MR-01-75/EEMUA-158/PFI/ASTM/MSS and relevant piping Codes/Standards/Specifications and also well-versed in the welding process such as SMAW/SAW/GTAW/GMAW/FCAW.
Experience in managing the multi-discipline team for engg, procurement and construction of offshore brownfield modifications and new structures/facilities (process/LQ platforms, dolphins, refrigerated LPG/ Condensate/Oil FSO conversion, time chartering, mooring, marine product transfer hoses). Co-ordination of generation/review of all relevant multi-discipline deliverables incl conceptual/ installation studies, analysis, IFC layout drawings. Scope, evaluation, selection and supervision of appropriate sub-contractors. Review of facilities deliverables incl P&IDs, layouts. AFE/SOR preparation and support for Govt and partner approval.
Experienced in Fabrication/Assembly/Testing of Static Equipment for Offshore/Power/
Refinery/Oil & Gas/Fertilizer/ Petrochemical Industries in various type of materials like C.S./A.S./S.S./Clad steel as per ASME section VIII divisionI&II/BS5500/TEMA under Third Party Inspection Agencies.
My Work included: Responsible & fully independent for design of the refinery piping to apply several process modifications including discussing & studying the scope of project, site planning, creating the process flow diagrams, the P&ID's and the Header Diagrams, developing Equipment Location Plan, Aboveground & Underground piping arrangements, isometrics, steam/condensate header diagrams, Hydrostatic Test Diagrams, Data Sheets & appurtenances and tie-in tables & preparing material lists referring the piping codes and standards likewise ASME, ANSI, ASTM, API, etc.. utilizing Piping Stress Analysis, Hydraulic Calculations & CADD Facilities. I participated in piping design of several projects joining the EXXON-MOBIL team following the design calculations. I participated in different mechanical designs like pressure vessel, tank assemblies.
Responsible for Project-wide Piping Tie-ins and - Interfaces; Engineering close-out, Management of Change, Client Handover, Contractor Supervision and EPCM Work Turnover process – including Detail Planning, Method Statements, Inter-discipline Coordination, Reporting, Commissioning & HSE.
Responsible for engineering, design, procurement and for Piping/HVAC Drawing Office while overseeing fabrication, erection and QC. Client Documentation generated for full Owner ASME B31.1/3/4/8 compliance; Line Classes, Specifications and Data Sheets – mainly stainless steel, thermo-plastics and composites.
Responsible for Piping/Mechanical component of FCCU construction, on-site documentation rework, field query resolution, piping design review/rectification, material consolidation, test pack close-out & Client Punch clearing.
Responsible for multi-discipline DO function, engineering coordination and piping materials. Established integrated CAD environment across all disciplines and implemented Intergraph PDS, Intergraph SmartPlant (P&ID & Review) and Intergraph INtools.
Responsible for full Scope of Work; scheduling of Shut-downs and integration with Plant Turnarounds, discipline interfaces and on-the-fly engineering, drafting and QC while overseeing all fabrication and erection – Over 500 Tie-ins (70 Hot-taps) ranging from 1½" through 56".
Responsible for Piping Specifications, Piping Line Classes and Piping Stress/Supporting while providing construction assistance for both projects – CADCentre PDMS (now Aveva Vantage) design.
Have extensive experience in Turnaround scheduling/management assistance and piping design/drafting packages as single/multi discipline component(s) of client engineering projects
Utilize Process Data, Stress Analysis, and Hydraulic Calculations to do Optimum Design.
Prepare P&IDs, Piping Arrangement, Piping Isometrics, Equipment Design, Steel Structures, Pavement Plans, Different Plot Plans & Layouts and Bill of Materials for the following:.
1.SERVICE FLUID
Process, Fuel Oil, Oil Sewer, Steam, Condensate, Steam Tracing, Nitrogen, Plant Air, Instrument Air, Fuel Gas, Chemical, Chemical Sewer, Chemical Injection, Rich & Lean Amine, Boiler Feed Water, Desalinated Water, Treated Water, Sour Water, Fire Water (Wet), Fire Water Spray, Aboveground Fire Water, Fire Water (Dry), Cooling Water, Tempered Water, Service Water, Fire Water (U/G), Cooling Water (U/G), Seawater, Storm Water run off, rain/fire, Sanitary Sewer, Potable Water
2.Base Material
CS, CS Galv.,1.25 CR, 5 CR, 9 CR, SS TP304, SS TP316, SS TP304L, SS TP316L, SS 321, SS TP347, 3.25 NI, MONEL, CAST IRON, DI, Plastic-Lined Steel, Cement Lined Steel, Brass, Copper-Nickle, Titanium, High-Alloy Steel, Duplex SS, Killed CS, Concrete Pipe, Nonmetallic (UPVC, FRP,. .)
3.Pressure Class
125 # to 30,000 #
4.Welding Procedure:
Welding Design-Fillet/Groove, Welding Process-GTAW/SMAW w/ Preheat or Stress Relief or Post Weld Heat Treatment.
5.Painting & Insulation
Following the Painting Codes for uninsulated steel-all exposure conditions using undercoat & finish coat systems. Considering the hot insulation systems for steam, condensate, fuel oil, lube oil, etc.. piping as well as tank insulation using mineral wool/insulating s/s tie wire/jacketing s/s self-tapping for securing/fastening/fixing for example.
Develop & Upgrade Design Applications:
Utilizing Microstation software and the supporting utilities as well as Raster Editing, Mobil Application Menus, Drawing Management,..etc. I was responsible for the overall supervision & coordination of servers & CADD Stations. My duties include demonstrations to potential clients' management, preparation of Bid Proposals, providing production & resource utilization reports; overall supervision of the resources & production work in areas of the Engineering drawings & Mapping. Additional responsibilities include analysing customer requirements, recommending total system solutions, analysing & designing work flows, preparation of hardware, software & network specifications, project planning, negotiation & coordination with vendors, system development & implementation. I was responsible for supervising scanning work performed by subcontractors, such as image/raster/hybrid file editing, rescaling & vectorization. I was responsible for developing (UCM/MDL), supporting programs & menus for Microstation to increase efficiency & quality of CADD production. Also using DBASE & FOXPRO for Drawing management System performing software evaluations, upgrading & hardware maintenance & Backup (two years period)
View contact information... |