Resume - Plant inspection: with API 510, 570, 653. adttional qualification in welding ins...

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Inspection Engineer

Objective.

"Prepare, Plan, Implement, Execute and Follow the Quality System and field inspection to ensure good quality with minimum production cost and time".

Personnel Details.
Date of Birth: 04.03.1970 Age: 37
Sex: Male
Martial Status: Married
Nationality: Indian
Driving License: Valid Driving License (Light) Qatar

EDUCATIONAL QUALIFICATION

Degree College / University
Diploma in Mechanical Engineering M.I.E.T Polytechnic / Trichy
Board of Examinations / Madras/ India
Bachelor of Engineering (Mechanical Engineering) Regional Engineering College/ Trichy
Bharathidasan University/ Trichy/ India

TECHNICAL CERTIFIED COURSES

* API 510 Pressure vessel Inspector. Cert.No.27690
* API 570 Piping Inspector Cert. No.28953
* API 653 Storage tank Inspector Cert. No.29193.
* LEEA entry exam and LEEA Lifting gear general exam passed.
* CSWIP – 3.2 Senior Welding Inspector by TWI. Cert.No.12004
* Certified welding inspector by American Welding Society (AWS). Cert.No.00071861
* ASNT level-II in UT, RT, MT & PT.
* Certified welding inspector by Welding research institute & Indian Institute of Welding.

Summery of Experience

18 years of Professional experience in Plant inspection and welding in fabrication activities in Petrochemical, fertilizer and Oil refineries, tank form, pipe lines with various clients according to relevant international standards. Having Authorized Pressure vessel Inspector certification (Accredited by API after meeting the requirements for API-510). Involved and well versed in Various NDT methods and interpretation. Conducting Remaining life determination of equipment using relevant codes and inspection data for recommending necessary timely replacement of equipment to avoid catastrophes.

Lifting equipments survey and inspection of lifting gears, lifting beams and lifting machineries.

Conducting courses for API 510/ 570/ 653 exams in Middle East.

COMPUTER KNOWLEDGE
Sound Knowledge in MS Office (Word, Excel, PowerPoint), project planner, AutoCAD.
Sound Knowledge Using TWI-C-Spec software product Weld spec and Welderqual
Sound Knowledge using Stahlschlussel 1998- Key to steel software and Internet.

Professional experience Details. (18 Years)

May 2007 - till date SAJGAS Sharjah

As Inspection Specialist

 Responsibility for plant preservation inspection activities.
 Preparation of Inspection procedure for all inspection activity in gas plant.
 RBI procedure and data review for this plant.
 Listing of equipment for inspection on priority basis & type of inspection for each equipment and pipe lines.
 Subcontractor evaluation and review of documents.
 Preparation of scope of work for subcontractor.
 Preparation of presentation for various inspection methods to familiarize plant personnel's.

Oct.2004 – April 2007 ABS Group Inc. Dubai

Client: Qatar Fuel & Additives Company (QAFAC)

 Inspection Engineer for revamping project of this plant and responsibility for all activities like project document review, review of quality plan, preparing of inspection plan for all equipments in this plant. Inspection at subcontractor's work shop of vessel fabrication and pipe line fabrication.

Client: Qatar Gas Company

 Participated in plant shutdown inspection of Train 2. One of the team members in shutdown Inspection.
 Responsibilities: Through Inspection of Pressure vessels, column, Heat exchanger, sea water line and details report preparation and recommendation for repair.

Client: NADCO (Qatar)

 Inspection of Tanks repairs in QP Refinery (NODCO). Posted as Authorized inspector for Tank repair inside the plant and checking static equipment inspection and piping inspection. Checking condition for fitness to purpose all equipments.
 Carryout details study for tank roof, shell, bottom plate, annular plate & foundation for repair requirement as per API 653, all required area for modification and repair are identified and detailed location and type of repairs detailed to contractor for their modification.
 Selection of proper NDT to find out expected defects with guidelines with the recommended practice API RP 575 and client recommendation.
 Preparation of ITP, method of statement, testing procedure for all inspection activities.
 Monitoring all repair work and witnessing of all testing.
 Carry out all stage inspection like levelness, peaking, banding, plumpness, roundness and all NDT.
 Final certification of the tank.
Client: EMALAB (Dubai)

 Third party inspection of new LAB plant construction and commissioning. This includes contact document review, sub-contractor procedure review. Inspection of equipments, vessels, pipelines, hydro test of all components, insulation inspection and painting inspection.

Client: EMOIL (Dubai)
 API 650 tanks 14nos with all pipelines in Jabalali free zone. Posted as Resident third party inspector for tank construction inspection.

Client: QASCO (Abu Dhabi) offshore

 Rerouting of 24inch pipeline in Umalnar area in under water. Posted in the barge as third party inspector for pipeline for inspecting welding of pipeline, NDT, pipe coating, laying, hydro test and safety.

Client: ENOC (Djibouti – East Africa)
 Checking fit of purpose API 620 and 650 tanks 21nos, with all pipelines in Djibouti. Posted as Resident third party inspector for tank inspection.

Dec.2002 – Sep.2004 Samsung Corporation - Mesaieed, Qatar

Client: Qatar Petroleum

EPIC of 3 nos. LPG Tanks & Conversion of existing 2 nos. Propane tanks to Butane storage tanks. LPG tank dia. 76.8m and Volume capacity 100,000Cu.m double wall refrigerated fixed roof storage tank. And also associated pipelines (16,000 number of Joint from dia. ½" to 48" and around 150,000 dia. Inch welding of various material).

Responsibility Delivered

 Preparation of Inspection testing procedures, preparation& qualification of WPS/PQR, Witnessing of Welder Qualification.
 Providing technical support, guide line to inspection team (Welding inspector, Painting Inspector, NDT inspector, Electrical Inspector, Civil Inspector, Instrumentation Inspector etc,), supervising and follow up of inspection team activities.
 Conducting QA/QC weekly meeting internally and attending of client quality review meeting.
 Project document review, design document review & drawing review related to mechanical part.
 Witnessing and coordinating all NDT (Vacuum box test, MT, UT) and PWHT associated with tank and piping. And radiography film interpretation for tank and pipelines.
 Static & rotating equipment leveling and alignment check during installation and erection. (Centrifugal Pump, Compressor, Pressure Vessels, heat exchangers etc.)
 Settlements check of tank foundation during water filling by Horizontal Inclinometer.
 Preparation of procedure for Hot tapping on live lines. Inspection and monitoring activities of hot tapping joint welding.
 Interpretation of various International codes and standards like ASME Sec V, VIII, IX, B31.3, B31.8, TEMA, NACE, BP 192 part 2, API 1104, API 620, API 650, API 653 etc.

Dec. 2000 – Nov 2002 Panorama Cont. & Engg. Services Doha, Qatar.

Client: Qatar Fertilizer Company (S.A.Q)

As plant Inspection Engineer

 Supplied as long term Plant Inspection Engineer to execute workshop & Plant welding activities as detailed below to ensure quality.
 Internal inspection of Boilers and other static equipment i.e. heat exchangers, Pressure Vessels during annual turn-around and in short shut downs and recommending the corrective actions wherever warranted.
 Periodic survey of thickness of equipment such as Columns, Vessels, Tanks etc and Piping systems using Ultrasonic thickness meters.
 Participation in preparation of inspection and Corrosion monitoring through computerized trending of thickness of all the equipment & piping.
 Provision of inspection management on integrity of Pipelines, Pressure Systems, Non Pressure Systems and Structures in accordance with relevant API codes like API 510, 570,574, etc.
 Temperature scanning of critical equipment such as reformer tubes, Furnaces, Ammonia storage tanks using Thermal imaging (Thermography) system and Pyrometers.
 Eddy current testing of in service Heat exchanger tubes during shutdowns to assess the condition of units and to determine the balance life.
 Recommending replacing of the units based on the inspection results during shutdowns.
 Ensures that all site inspection & corrosion management support requirements are dealt with promptly.
 Understanding the material suitability for the process medium and suggesting superior materials as and when required to improve the efficiency of the plants.
 Anticipating the expected corrosion mechanism and inspecting with the aid of advanced inspection methods like ultrasonic A-scan, B-Scan and IRIS inspection, etc.
 Developing standards and procedures for the management of integrity, inspection and corrosion management.
 Providing technical advice on inspection and corrosion matters, in support of relevant technical integrity issues.
 Testing of Pressure relief valves as per relevant API standards.
 Manage the multi discipline NDT and inspection personnel in the implementation of the facilities inspection plans.
 Identify and assessing business and HSE risk implications of inspection, corrosion and erosion issues and communicate relevant topics.
 Assure adherence to project quality control procedures and approves key documents as required.
 Preparation of check lists, schedules for inspection / NDT like thickness measurement of static equipment and pipeline, temperature measurement, Ultrasonic flaw detection, radiography, Dye Penetrant test, leak testing of heat exchangers and strippers and Magnetic Particle Testing based on operating conditions and fluids handled.
 Preparation, witness and development of WPS, PQR and WPQ for their workshop & Plant. Prepared 60 WPS and PQR for various material (CS, AS, SS, Super DSS, Inconel, Titanium etc.,) and in difference range of thickness in accordance with ASME Section IX.

Client: Qatar General Petroleum Corporation

EPIC of 18" MOL, 24" RAG/SAG & 8" Water pipe lines, S-2 station gas supply to QVC.
It involves approximately 25-km pipeline of 24" & 8" in Dukhan area and 30" station piping from S-2 station to QVC.

Client: Qatar General Petroleum Corporation

EPIC of 12" crossover pipe line for conservation of North field excess gas by injection into Arab D reservoir. Involving approximately 2 km 12" gasoline and 2" instrument airline and two-station piping.

Responsibilities Delivered

As QA/QC Engineer

 Prepared and developed WPS, PQR AND WPQ for various projects and for various materials (CS, AS, SS, Super DSS, Inconel, Titanium etc.,) in accordance with standard (ASME sec IX, B31.3, 31.8, BP 192-II, API 1104 etc.). Conducting welder qualification, monitoring of welder performance and providing welder training.
 Inspection of static equipment & pipe line by conducting LPT, Fluorescent LPT, MT, Fluorescent MT, RT, UT material analysis, hardness measurement, ferrite check and welding inspection.
 Stage wise welding inspection of static equipment and connected pipe lines, inspection of all static equipment like PV, HE, columns, reactors and connected pipe lines, furnace, boilers & storage tanks.
 Planning turn around inspection activities and coordinative and complete the job in time as per schedule.
.
 Interpretation of various International codes and standards like ASME Sec II, V, VIII, IX, B31.3, B31.8, TEMA, NACE, BP 192 part 2, API 1104, API 620, API 650, API 653 etc.

April 1995 to Nov 2000 Jayaram Engineering Works, Trichy, India.

Responsibilities Delivered

As QA / QC Engineer

 Responsible for preparation of weld map and monitoring all welding activities. Responsible for Implementation of Quality control procedures throughout the shop.
 Provided technical support to production team, Inspection of material traceability, joint preparation, fit-up and alignment for Pressure vessels, Heat exchangers, Columns, reactors, storage tanks, gates, feeders, dampers.
 Interpretation of various International codes and standards like ASME Sec II, V, VIII, IX, B31.3, B31.8, TEMA, NACE, BP 192 part 2, API 1104, API 620 etc.
 Responsible of monitoring electrode backing, welder performance, NDT records, and Post weld heat treatment records. Failure analysis and reliability study.
 Responsible for preparation of operation process sheet and preparation of all weld data sheet for nuclear Power Corporation projects.
 Implement of new techniques in all types of welding methods like SMAW, GTAW, FCAW, SAW, HOTFACING, CLADDING, OVERLAYING for all types of material to meet the code requirement.

Special Assignment
 Assigned as team leader in manufacturing RDE-40 (Aluminum Alloy) for Indian defense service, which includes all inspection activities like preparation of WPS for FCAW, Qualification of PQR and welders, preparation of welding sequence chat, load test & functional test of bridge, designing of fixtures for aluminium distortion and ageing of aluminium.
 And also experienced in manufacturing Rocket launching mechanism made of high strength low alloy steel for the same Indian defense.

1989 –1995 Quality Engineering works. Trichy. India

Responsibility Delivered

As Quality/ Welding Inspector

 Responsible for inspection of incoming material to final dispatch of components. Preparation of quality plan for pressure and Non-pressure parts in boilers.
 Responsible for preparation of WPS, PQR and all quality control procedure and NDT procedures.
 Responsible for preparation of all types of pipe and cone developments & Interpretation of drawings, Interpretation of weld symbols.
 Interpretation of drawings, Interpretation of weld symbols.
 Preparation of procedure and methods for casting welding, hard facing.
 Also experienced in casting repairing, valve machining and assembly inspection.
 Responsible for stage wise inspection of piping work from fit-up stage to test pack preparation.
 Familiar with piping codes API 1104 and ASME B 31.3 & also familiar with ASME VIII, IX, II, V.
 Responsible of monitoring electrode backing, welder performance, NDT records, and Post weld heat treatment records.

Special Assignments

 Assigned as Team leader for manufacturing and site erection of Hood assembly and skirt assembly for BOKARO Steel plant. Which include all procedure and welder qualification for all material involved in this including headers, stage wise and final inspection of the above.
 Assigned as team leader for manufacturing of pressure vessels and columns for COCHIN Refinery Limited. Which include all procedure qualification; all stage inspection, and final documentation.
 Also posted as Site Quality control inspector in the above plant from Aug. 1994 to May 1996 for installation of vessels and columns and carry out all required tests.

Projects: Windmill towers, Pressure vessels for BHEL, Heat exchanger for RIL and Ducts and Beams.

1988 to 1989 Bharat Heavy Electrical Ltd.(BHEL) Trichy. India
Trainee (Quality Control department).

 Inspection of Valves component and assembly, witnessing all types of valves hydraulic test and steam leak test.
 Calibration of all measuring instruments at calibration center.
 Hardness checking of seat ring of valves.
 Profile checking of tools by using microscopic profile checking instruments.
 Inspection & recording all inspection documents involving in the valve shop.
 Training in NDT technique in RT, UT, MT, PT and visual inspection.
 Responsible of monitoring NDT records and Post weld heat treatment records.
 Visual inspection of valves welding, and preparing history sheet for valve. Maintaining material trace ability record.

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