Resume - I am an aspiring and dynamic Process Plant Operations Personnel with supervisory...

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Resume #67860

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Personal Details
Gender: Male
Date of Birth and Age: 04.12.1970; 37 years
Family: Wife, daughter and son
Nationality: Singaporean

Self Description
I am an aspiring and dynamic Process Plant Operations Personnel with supervisory skills and overall experience of about eighteen years in petrochemical industries, possessing a Diploma in Chemical Technology. Background includes supervision/ operation of continuous and batch process plants through DCS (Bailey OIS 41 & Yokogawa Centum XL), performing production planning, and raw material inventory management. I have proven leadership capabilities in planning and coordinating the plant erection, commissioning, shut down, start up, normal operation and emergency operation of the process plants.

Education and Professional Qualification
1986- 1989 Diploma in Chemical Technology.
1989- 1990 Diploma in Chemical Process Instrumentation and Control.
2006 ¡V 2007 Specialist Diploma in Supply Chain Management.

Work History
Invista Singapore Pte Ltd (Formerly DuPont) Feb 1996 - Present
Role1: Operations Superintendent Sep 2006 - Present
* Supervised a multi-disciplinary and multi- cultural team of technicians to operate and maintain the process plants safely.
* Reviewed and executed the daily production/ maintenance plans safely, and ensured adequate resources including manpower availability to perform the tasks.
* Trained and lead team to operate, troubleshoot and resolve process plant problems on shift.
* Formulated and monitored the Operators tasks logging and hand over reports.
* Managed the shift manpower plan.
* Developed the shift team personnel Roles, Responsibilities and Expectations, tracked and reviewed performance.
* Provided leadership in emergency response.
* Supported plant activities via leadership roles i.e. training, day operations coordination, etc.
* Participated in ISO 9001 audits.
* Lead the production planning team, and generated Master Production Schedule.
* Forecasted, planned and coordinated for timely delivery of raw materials for production and managed inventory.

Role 2: Operations Coordinator/ Sr. Process Technician Feb 1996 - Aug 2006
* Operated Ketone Alcohol, Adipic Acid and Dibasic Ester Plants through centralized Distributed Control System (Bailey OIS 41). Ketone Alcohol Plant adopts the direct oxidation of cyclohexane route to manufacture KA Oil.
* Performed Stand-In Shift Superintendent role to supervise operations in his absence.
* Lead and mentored junior technicians to meet goals in safety, production, efficiency, housekeeping and environmental protection.
* Hydrocarbons handled were Cyclohexane, Cyclohexanone/ Cyclohexanol Mixture, Methanol, Automotive Diesel Oil, LPG, Di Basic Esters etc.
* Equipments handled were Reactor, Vacuum and Pressure Fractionating Columns, Splitter, NOx Absorber, Pressure Swing Adsorbers, Falling Film Evaporators, Vacuum Crystallizers, Centrifuges, Fluidized Bed Dryers, Ion Exchange Catalyst Recovery Unit, Sequence Operated Filters, Centrifugal Compressor, Liquid Ring Vacuum Pumps, Heat Exchangers, Centrifugal and Positive Displacement Blowers, Centrifugal and Reciprocating Pumps etc.
* Possess the knowledge of the operation of Gas and Steam Turbines.

Manali Petrochemical Ltd. July1989 - Jan 1996
Sr. Process Technician
* Operated Propylene Oxide, Propylene Glycols, and Polyether Polyols Plant through DCS (Yokogawa Centum XL). Propylene Oxide Plant adopts the propylene chlorohydrin route to manufacture PO.
* Hydrocarbons handled were Propylene, Propylene Oxide, Ethylene Oxide etc.
* Equipments and Systems handled were Reactors, Vacuum & Pressure Fractionating Columns, Vaporizer, Strippers, Two Phase Separator, Decanters, Multiple Effect Evaporators, Treaters, Chemicals Blending System, Leaf Filters, Liquid Ring Compressor, Centrifugal and Positive Displacement Pumps, Storage for Hydrocarbons [Bullets& Tanks] etc.

Plant Erection and Commissioning Experience
* Participated actively in the erection, pre-commissioning and commissioning of Propylene Oxide and Propylene Glycols process plants in Manali Petrochemical Ltd.
* Participated actively in the erection, pre-commissioning and commissioning of Semi Refined Crystallization, Crude Centrifugation, Fluidized Bed Dryer and Ion Exchange Catalyst Recovery System in Invista Singapore Pte Ltd.

Contributions and Accomplishments
„« Appreciated for the significant contributions during, the year 2006 plant turnaround.
„« Participated in the Ketone Alcohol plant (crude system) cyclic PHA process as member, using HAZOP technique. The final report of this piece of work had been approved.
„« Participated in Six Sigma project as member on reducing nitric acid loss in waste stream. This project was validated and successfully implemented.
„« Served as a member of the KA plant crude system E&I Reliability Improvement team. As a result gained knowledge of the Reliability Centered Maintenance (RCM) methodology.

Key Capabilities
„« Operation Support
* Capable in process operations trouble shooting and optimization.
* Performed process plants annual shut down planning, scheduling, and coordination with maintenance function.
* Conversant with the use of P&ID, piping and equipment drawings.
* Formulated and reviewed operating procedures.
* Familiar with Info Plus 21 software system for plant process data retrieval.

„« EHS Capability
* Inculcated a sense of heightened Safety Health Environment [SHE] awareness among the team members through training, meetings and counseling.
* Trained in Root Cause Failure Analysis (RCFA) and participated in the process variance and safety incident investigations.
* Performed various roles in Emergency Response Team [ERT] inclusive of the Commander Role. Major incidents handled were NOx gas leak from the failed end flange on the crude crystallizer equipment containing dibasic acids & nitric acid, and HCl leak from the broken nozzle of the bulk storage tank.
* Authorized as Work Permit Signatory including Confined Space Entry Permit, and conversant with the Job Safety Analysis.

„« Soft Skills
* Proficient in the use of personal computers and software like Microsoft Word, Excel and PowerPoint.
* Familiar with SAP-R3 in MM and Maintenance module.

Training Program and Safety Courses
Confined Space Safety Assessor Course, Ministry of Manpower.
Incident Command System Course, SUT, Sakra.
Industrial Fire Fighting and Hazmat Course, SUT, Sakra.
Emergency Response Team Training, Petrochemical Corporation of Singapore.
Industry Trainer Course (Coaching Skills), ITE.
Train-The-Trainer Program, Invista (S) Private Limited.
Reliability Centered Maintenance Course, Asset Dynamics Asia.

Salary
Expected Salary: Negotiable
Availability: One month notice

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