Resume - PROJECT, INSTALLATION, COMMISSIONING, MAINTENANCE OF INSTRUMENTATION AND CONTROL...

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Resume #68835

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VISION:---Use experience for quality/reliability/safety in Petrochemical/Gas/offshore plants

Section Head- Instrumentation and Control Systems, Technical Support, Jubail United Petrochemicals Company,

EDUCATION
Bachelor of Engineering--Instrumentation & Control---1980, Gujarat University, India.
MCSE (MICROSOFT CERTIFIED SYSTEMS ENGINEER)--Certification from MICROSOFT.
PROFESSIONAL EXPERIENCE: -TOTAL 27 YEARS
Industry Years Company Position Country
Gas cracker/ petrochemical 2.5 SABIC, United Section Head Saudi
Oil and Gas Offshore 15 ADNOC, ZADCO Maintenance Head U.A.E.
Petrochemical, Refinery 4.5 Reliance Industries Superintendent-Inst India
Fertilizer 4.5 GNFC Instrument Engineer India

TYPE OF EXPERIENCE:-
Project, Installation, QA/QC, Commissioning, Maintenance, Safety Instrumented System, Reliability, Technical Support, Computerized Maintenance management, Management Of Change(MOC), In-house Projects, Multi Disciplinary (Mechanical, Electrical, Instrument)

INSTRUMENTATION EXPERINCE:-
* Flow measurement using orifice, ventury, vortex, magnetic flow meters, coriolis, Ultra Sonic flow/level measuring instruments, Radar tank Gauging Systems, Radioactive level and density measuring, Multi Phase Flow measuring system, Online Analyzers for O2, H2S, CO2, CO.
* Control Valves/ESD valves of different types, Vibration and thrust monitoring 3500 series system of BENTLY NEVADA, Antisurge systems tuning / analysis for Centrifugal compressors.

CONTROL SYSTEM EXPERIENCE.
* APC project Implementation for Ethylene and Glycol Plant.
* Plant Wide Information Management System- Yokogawa Exaquantum with Yokogawa/Matrikon OPC servers and Complex wide Sequential Event Recorder (SER) of Yokogawa.
* DCS PLC SYSTEMS--ABB MOD 30/300 DCS system with MICROVAX-II, Yokogawa Centum CS 3000, Omron, Allen Bradley SLC-500, Modicon Concept, Citect SCADA. Radio Telemetry sys for OFFSHORE, Wonderware, Remote Data Acquisition
* Triconex TS3000 TMR ESD system, Triconex & CCC Antisurge / turbine control system.
* Expert in Control System Cyber & Network Security implementation and Management.
SAFETY INSTRUMENTED SYSTEMS.-SIS Life Cycle management for petrochemical Plant.

MINOR PROJECTS / MODIFICATIONS.
* Design selection and implementation of minor projects in the complex for additional facilities, debottlenecking of existing facilities, improvements, reliability.
MAINTENANCE MANAGEMENT.
* Experience on MAXIMO and SAP computerized Maintenance Management system Preventive Maintenance Condition Monitoring and Predictive Maintenance Planning, spares planning.
* Preparation of estimated/Final budgets/cost control for (instrument, Mechanical, Electrical).
* Shutdown planning using Microsoft project and Primavera.
RELIABILITY CENTERED MAINTENANCE.
* SHELL GLOBAL SERVICES RRM / RCM / IPF System.
* Failure analysis and enhancement of various systems.
* MERIDIEN Reliability Centered Instrumentation.
INTOOLS AND EDMS:- Experienced with INTOOLS its integration with EDMS from Intergraph.
FIRE & GAS SYSTEMS:-Conventional, Addressable, Networked Systems from various Vendors.
ACHIVEMENTS:-Exemplary awards from all employers for innovative ideas to improve reliability.
MULTI DESCIPINARY EXPERIENCE:-Lead a team of mechanical, electrical and Instrument engineers for complex wide project implementation, maintenance /reliability.

PERSONAL RESUME DETAILED

DATE OF BIRTH:-18-02-1958, MARITAL STATUS:-Married, 2 sons (22 years & 19 years)

EDUCATIONAL QUALIFICATIONS:-
Bachelor of Engineering--Instrumentation & Control---1980, Gujarat University

PROFESSIONAL CERTIFICATIONS: -
MCSE (MICROSOFT CERTIFIED SYSTEMS ENGINEER)--Certification from MICROSOFT CORPORATION U.S.A. for NETWORKING PROFESSIONALS.

PROFESSIONAL CONFERENCE: -
* Users Meet at Rochester, USA. MOD 300 Centralized Computer Systems.-June 1989
* Users meet-Yokogawa Middle East, Bahrain November 2006.

PROFESSIONAL EXPERIENCE: -TOTAL 25 YEARS

Industry Years Country
Fertilizer 4.5 India
Petrochemical, Refinery 4.5 India
Oil and Gas Offshore 15 Abu Dhabi, United Arab Emirates.
Gas cracker/petrochemical 2 Saudi Arabia

SABIC-Jubail United Petrochemical Company, Jubail, Saudi Arabia.
Position held:-Section Head-Instrumentation and Control Systems.
Duration:-2005-till date
Job Responsibilities / Work Experience
* Focal Point for reliability and integrity of Instrumentation, Control systems and Fire and Gas System of the whole complex having Ethylene cracker complex, Ethylene Glycol and Linear Alkyl Olefins & utilities offsite complex.
* Responsible for minor projects and modifications in instrumentation systems on complex.
* The plant having state of the art Plant Control Information & Management System, latest instrumentation and complex wide networked Fire and Gas System

Masibus Process Instruments
Position held:-Project Manager
Duration:-2004-2005
Job Responsibilities / Work Experience
* Design, Project implementation and commissioning of projects involving DCS/PLC systems with Toshiba DCS, Citect SCADA, Six Net PLC, Omron PLC.
* Upgradation and migration of DCS systems.
* The company was distributor of Citect and Toshiba Control Systems, Australia.

Zakum Development Company, ADNOC group of Company, Abu Dhabi, U.A.E.
Position held:-Maintenance Engineer reporting to Team leader site in charge
Duration:-1989-2004
Job Responsibilities / Work Experience
* Responsible for Maintenance of Mechanical, Electricl and Instrumentation on offshore and onshore facilities.
* Project, Installation, commissioning and Maintenance Satah Field Offshore Oil (H2S 15 %) and gas wellhead platforms and Production Manifold Platform (PMP) consisting, BP Solar powered DC systems, DG set for PMP, Fire & Gas panels, Baker USA Hydraulic panels, Electronic ESD panels, pig launchers and receivers, Test separators, Nife power DC systems.
* Onshore facility of Arzanah Island consisting of
* Utilities and Power plant having Ruston Gas turbine TB5000 power generator, Caterpillar DG sets, MECO Distillation type water maker, Reverse Osmosis type water maker, utilities consisting of air compressors, tank storage systems, sewage treatment plant, potable water plant, chillers and centralized HVAC system.
* Water injection plant having Sea water lift pumps, Diesel driven fire water pumps, Filter and Dearation package, High pressure centrifugal water injection pumps for injecting high pressure water into wells at offshore location.

Reliance Industries Limited. Bombay, INDIA.
Position held:-Superintendent (Instruments)
Duration:-1985-1989
Job Responsibilities / Work Experience
* Project, erection, commissioning and maintenance of Instrumentation of petrochemical complex consisting of following plants to produce Polyester from crude oil.
* Polyester Staple Fibber (PSF),PTA (Pure Terephthalic Acid) plant of 200000 TPA designed by ICI, UK and Engineered by John Brown UK., Paraxylene plant designed by UOP, USA and Engineered by John Brown UK., Linear Alkyl Benzene (LAB) plant, Power Generation and Utilities.

Gujarat Narmada Valley Fertilizers Corpn, INDIA.
Position held:- Instrument Engineer
Duration:-1980-1985
Job Responsibilities / Work Experience
* Project, Erection, commissioning and maintenance of Instrumentation of Fuel oil based Ammonia plant of 1350 MT/day engineered by M\S LINDE, West Germany & Urea plant of 1850 MT/day engineered by M\S SNAMPROGETTY Italy.

EXEMPLORY AWARDS FROM EMPLOYERS: -
* Gujarat Narmada Valley Fertilizers Corporation Gujarat, INDIA.—1984
o To propose and implement modification in Alarm System of Ammonia Plant for avoiding earthing of 24 V DC system tripping complete plant.
* Reliance Industries Limited. Bombay, INDIA. 1988
o To solve the problem of non-functioning of Electromagnetic Flow Meters in PTA plant.
* Zakum Development Company. Abu-Dhabi, U.A.E.
o 1998--Safety Man of the month o 1999--To implement various measures for power saving campaign.
o 2002--Second winner in "Bright Ideas" Competition.
o ADNOC HSE AWARD—1999
o Achievement in the field of Health, Safety and Environment to reduce GREEN HOUSE GASES at Arzanah Island.

EXPERIENCE DETAILED:-

MAINTENANCE MANAGEMENT.
* Experience on MAXIMO computerized Maintenance Management system having Inventory management, Workflow management, Labor management, Preventive Maintenance Planning.
* Major modification planning and execution.
* Failure analysis and enhancement of various systems.
* Preventive Maintenance, Condition Monitoring and Predictive Maintenance for equipment.
* Shutdown planning using Microsoft project and Primavera.
* Spares planning for routine and emergency maintenance and insurance high cost spares.
* Preparation of estimated and Final budgets and cost control for maintenance section (instrument, Mechanical, Electrical).
* SAP PLANT MAINTENANCE & PURCHASING MODULE.
* Experience with SAP plant maintenance / purchasing Module. Functional locations / equipment classification / BOM / spares attachment / PM Schedules.
RELIABILITY CENTERED MAINTENANCE.
* SHELL GLOBAL SERVICES RRM / RCM / IPF System.
* MERIDIEN Reliability Centered Instrumentation.
* Focal point for Reliability driven maintenance for the complex Instrumentation, Safety Instrumented Shutdown systems.
MINOR PROJECTS/MODIFICATIONS.
* Design selection and implementation of minor projects in the complex for additional facilities, debottlenecking of existing facilities, improvements, reliability.
INTOOLS AND EDMS.
* Trained and experienced with INTOOLS and its integration with EDMS from Intergraph.

INSTRUMENTATION.
Experience with all types of Instrumentation which includes.
* Flow measurement using orifice, ventury, vortex, magnetic flow meters, coriolis.
* SMART HART enabled transmitters.
* Ultra Sonic level measuring instruments.
* Radar tank Gauging Systems.
* Control Valves/ESD valves of different types.
SPECIALIZED INSTRUMENTATION SYSTEMS.
* Vibration and thrust monitoring 3500 series system of BENTLY NEVADA.
* Radioactive level and density measuring systems.
* Radioactive Multi Phase Flow measuring system.
* Antisurge systems for Centrifugal/axial compressors.
* ONLINE ANALYZERS. To measure O2, hydrogen sulphide H2S, CO2, CO ETC.
* ESD system of BAKER USA. Offshore wellhead and production manifold platforms.
* Solar power system of BP SOLAR U.K.
CONTROL SYSTEMS.
* PWIMS (Plant Wide Information Management System)
o Yokogawa Exaquantum Information management system.
o OPC servers forYokogawa DCS system o Matrikon OPC servers o Modicon PLC OPC servers.
* DCS SYSTEMS.
o ABB TAYLOR MOD 30
o ABB MOD 300 DCS system with MICROVAX-II computers.
o Yokogawa Centum CS 3000 DCS system.
o Triconex TS3000 TMR ESD system.
o Triconex compressor turbine control system.
o CCC antisurge system.
* PLC SYSTEMS.
o Square-D, U.S.A, o Omron, U.S.A., Texas Instruments, U.S.A., o Allen Bradley SLC-500 PLC, o Modicon Concept PLC.
* DIGITAL LOGIC SHUTDOWN AND ALARM SYSTEMS.
o Digitable, West Germany, Hima West Germany.
o Ronan, U.S.A.
o ICS, Alison U.K.
* DATA AQUSITION SYSTEMS.
o Leeds and Northrup U.S.A.
o Accurex, U.S.A..
o Tracor Westronics, U.S.A.'
o Oceanographic, U.K. Intouch Wonderware SCADA for Remote Data Acquisition.
o Citect SCADA systems.
o Radio Telemetry system for OFFSHORE well head platforms.
* FIRE AND GAS SYSTEM.
o Firex Conventional Fire and Gas System.
o Minerva Addressable Fire and Gas System by TYCO for Onshore facilities.
o Fire and Gas System for offshore platforms supplied by Alison Engineering U.K. having General Monitors detectors.
o Plant wide networked Fire & Gas system supplied by EST Canada now GE Energy.

MULTI DESCIPLINARY EXPERIENCE.

MECHANICAL MAINTENANCE.
* Ruston Gas Turbines TB4000 and TB 5000.
* Caterpillar Diesel Engines 3516B.
* Sea Water lift pumps.
* Diesel Driven Fire water pumps.
* High Pressure centrifugal water injection pumps.
* MECO distillation type water makers.
* AROCON Reverse Osmosis Type water makers.
* Reciprocating Instrument Air Compressors.
* HVAC system.
* Crane and Forklift Maintenance.
* Inspection of vessels and equipments.
ELECTRICAL MAINTENANCE.
* Maintenance of HV 13.8 Kv switchgear.
* Maintenance of LV switchgear.
* Maintenance of HV/LV generators and motors.
* Commissioning of Turbine/DG sets.

PROFESSIONAL TRAINING IN INDIA: -
* Instrumentation Limited, Palghat.-1981-Control valve selection, sizing and maintenance.
* Bharat Heavy Electricals Limited, Hyderabad.-1983-Instrumentation of Steam turbines and centrifugal compressors.
* Bhabha Atomic Research Center, Bombay-1987-Installation, maintenance and safety aspects of Radioactive Instruments.

PROFESSIONAL TRAINING IN U.K.: - 31-05-1986 TO 11-08-1986.
* Taylor Instruments Company, U.K.--MOD-30 Configuration and programming of Inst. Comm. and Network. PCAP software, instrument schemes, Graphics, Historical Trends.
* Digital Equip Corporation,U.K --Programming/Configuration/operation of MIS (Management Information Software) /Supervisory control of Important loops from MICROVAX-II computer.
* ICI, U.K.—Process, Instruments and safety aspects of PTA and Paraxylene plant of ICI.
* ICI Wilton, U.K.--Installation, Maint & safety aspects of Radioactive instruments
* Bently Nevada-U.K.-Vibration/Axial Displacement measurement for turbines compressors.
* Fisher Valves-U.K--Control valves- selection, sizing and maintenance.
* Servomax, U.K.--Oxygen analyzers.

PROFESSIONAL TRAINING IN Abu Dhabi, U.A.E. and Saudi Arabia: -
* Wellhead SCADA system designed by Ocean Technical Systems Limited, U.K. using Wonderware In touch SCADA software.
* Hazardous Area Classification.
* Caterpillar 3516B DG sets with electronic controller,
* INTOOLS for Instrumentation design from Intergraph.
* Electronic Documentation System management from Intergraph.
* Yokogawa CS 3000 Engineering.
* Triconex TS 3000 TMR system engineering.
* Yokogawa Exaquantum OPC servers/SER/Historian/information Management System.
* SHELL RCM/RBI/IPF.
* MERIDIEN Reliability Instrumented System.

HSE / OCCUPATIONAL TRAINING IN ABUDHABI U.A.E.
* Advanced Fire Fighting/Sea Survival Equipment
* H2S Awareness/Medic First Aid (CPR inclusive)
* Effective Supervision/Problem solving and Decision-making.

PROFESSIONAL REFERENCES: -
Will be provided

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