Resume - Integrity management engineer with world leading expertise

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Resume #69387

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NATIONALITY: BRITISH
EDUCATION: BEng Engineering Mechanics
MSc Structural Steel Design
PhD Reliability of Fatigue and Fracture under Random Loading

EXPERIENCE SUMMARY:

An integrity management engineer of over 18 years of experience for offshore/marine systems with world leading expertise.

Overview o Formally qualified as project manager in Amey Vectra. Managed a number of projects for Vectra (2000 -2003) and ABS Consulting (2004-2006). Managed a number of structural subprojects for AMEC (1990 ¡V 1999).
o Expert on fatigue, fracture, structural risk and life extension of offshore platforms o Revision of BS 7910 which is used worldwide for assessing and design against defects in metallic structures such as offshore structure, pipelines, pressure vessel, ships and buildings o Doctorate on structural reliability (1989)
o Pioneering work of probabilistic explosion for Brent (1994). Conducted a number of explosion/blast resistance studies including work for River fields onshore facility, and recently an innovative blast wall using sandwich panel o Fire risk analysis and PFP optimisation for Armada platform (1995), shearwater (1997), white rose FPSO (2002)
o Key technical input for a number of Safety Cases such as LNG tank with defect for CPC, a number of fire and explosion studies.
o Use of bow tie method and THESIS software with ABSC for safety cases o Risk based inspection for Brent, Zarfiro producer FPSO, and Shan Denis gas platform o Risk and availability study for Connay's Quay power station, especially in providing quantitative evidence on low failure probability of the pipe and drums in the plant o Worked as main designer and specialist for dynamic sensitive system in AMEC such as flare tower, jacket and FPSO and involved in most of the AMEC designed offshore platforms in the 1990s o Leading researcher with EU (structural reliability), HSE (structural integrity), and worldwide oil companies (FPSO corrosion integrity) as sponsors.

Others
„X Published 14 technical papers in international journals or conferences.
„X Member of the technical committee for BS 7910 for defect assessment of metallic structure
„X Participated in European network such as FITNET and RIMAP for fitness assessment and risk based maintenance for plant equipment, group leader for UK network ASRANET on plant equipment reliability
„X Created a number of software for dynamic, fatigue and risk based inspection

Software experiences:
Created and wrote a number of software programs for dynamic, fracture, fatigue and risk analysis, familiar with most design programs, FE and risk analysis such @risk, SACS, RISKWISE, STAAD, SESAM, AQWA, ASAS, ABAQUS, ANSYS, Avisim, Faulttree+, CHAOS, LUSAS, SEBAM, PROBAN, USFOS, LS-DYNA, CEASAR II, THESIS

From July 2007 to now, employed by BOMEL
BOMEL's integrity group has two continuous framework contracts for asset integrity management:
Integrity management for AIOC platforms with BP
Integrity management for ARMADA platform with BG

Responsible for managing the following subprojects:
* Mitigation and strengthening of conductor frame
* Probabilistic seismic hazard analysis for major risk study
* Low cycle fatigue analysis for seismic induced damage on tubular joints
* Flowline analysis using Caesar II
* Risk Based Inspection for Shah Denis platform

Notable subprojects:
Integrity study and mitigation design for Chirag conductor support frame for BP
„X An innovative design aided by finite element modelling and fatigue / fracture mechanics analysis to have easy fabrication underwater. The work will be published in OMAE 2008.
ARMADA PFP maintenance program for BG
* Work to manage the repair and re-qualification of degraded /damaged PFP

From Feb 2004 to July 2006 employed by ABSC/ EQE
Project managers for various consultancy projects related mainly to structural integrity management and input for safety case study

Notable projects:
* Due Diligence review for Shell Qatar GTL development
* Safety case for LNG tanks with defects for CPC
* Risk based inspection for Shenli platform
* Integrity Assessment and Mitigation Study for two offshore platforms for KJO
* Slosh and motion affected process efficiency study in a FPSO
* Sandwich plate blast resistance study
* Tanker risk assessment for the Turkish Strait
* FPSO corrosion Experience Database Joint Industry Project (Jointly with ABSC Consulting in Houston)
* Risk based Inspection for ExxonMobil Zafiro Producer
* Ship impact analysis for Genesis Consultants

From Jan 2000 to Feb 2004 employed by Amey Vectra
Principal engineer for a number of risk consultancy projects, notably:
Probabilistic Defect Assessment Methods for Structures with Defects for development of BS 7910 for HSE
„X Fire risk study and PFP optimisation for White Rose FPSO
„X A number of explosion studies for input to safety case for UK operators
„X Risk assessment for the waiver of inspection of Connay's Quay power plant system
„X Development of BS 7910 with HSE
„X Probabilistic assessment for an oil production system with sudden flow pressure surge
„X Reliability Assessment of the Dropped Object Risk to Subsea Installation for the King Field Development

From APRIL 1999 to Dec 1999 employed by legion crowd dynamics limited
Project engineer responsible for risk assessment of crowd behaviour

From Jan 1991 to March 1999 employed by AMEC experiences
Senior engineer / Specialist for company wide tasks, trouble shooter for structural integrity and risk related problems, such as dynamics, fatigue, fracture, inspection, fire and blast, vibration etc.

Example Project: Integrity Management and Re-design of the Brent Redevelopment
Client: Shell, Value: More than 2 billions pounds
Duration: January 1991 - February 1995
* Create a database for maintenance/inspection optimisation
* Responsible for setting up the reliability based maintenance methodology for all four Brent platforms undergoing revamping. Wrote programs for both deterministic fatigue/fracture assessment and reliability assessment. Also wrote specifications for database for reliability inspection updating.
* Created one of the first methods in the industry to assess the reliability of structures under blast loading for Brent Development in 1992.
* Created a method probabilistic method for calculating over pressure probability under gas explosion.
* Provided consultancy for other specialist subjects
Structural Design and Assessment between 1991- 2003
* Main designer or technical consultant for most design projects for AMEC Process Energy between 1991 & 1999, including EAST Brae, Nelson, Tiffany, Excalibur, Dunbar, Brent Platforms, Armada, Shearwater and Curlew FPSO.
* Technical consultant for the re-assessment of deck structures in the Brent platforms using BS 5400. Project spanned between 1990-1995.
* Crane design and analysis for Dunbar and Armada topsides, 1993 to 1996. The design involved analysis of the operational scheme, material selection and loading analysis, including fatigue and other effects.
* Specialist structural designer for structures such as flare boom, vent tower, machinery or FPSO structure susceptible to wind, wave, blast and machinery vibration for various AMEC projects.
Fatigue Prediction from Wind or Waves
* Between 1990 and 1998, I created a new methodology for calculating fatigue damage under wind and wave loading and applied in a number of design and assessment projects. This methodology was transformed to software for use by all AMEC projects for structures including flare towers, vent towers, cranes and offshore wind turbine in wind-power farms.

Imperial college experience (1984 ¡V 1990)
April 1989 - December 1990
Project 1: Reliability Based Optimisation of Inspection Strategy using Bayesian Method
Project 2: Validation of PD6493 (predecessor for BS 7910)
.
October 1985 - March 1989
PhD Project: Reliability Analysis of Fatigue and Fracture under Random Loading

Publications:
1) A Detailed Reliability Analysis of a Cracked Structural Component Using R6 Method, by W. Zhao and M. J. Baker ¡V 2nd IFIP (International Federation for Information Processing) WG7.5 Work Conference, London, 1988.
2) A New Stress Range Distribution Model for Fatigue Analysis Under Wave Loading, by W. Zhao and M. J. Baker ¡V International Conference on the Prediction of Environmental Forces, Society of Underwater Technology, London, 1990.
3) Probabilistic Sensitivity Analysis of Material for Structural Fatigue and Fracture, by W. Zhao and M. J. Baker ¡V International Conference for Safety and Reliability, SaRS'90 Safety and Reliability Society, Manchester, 1990.
4) Inspection Strategy for Offshore Structures Using Bayesian Method, by W. Zhao ¡V Internal Report, Imperial College, 1990.
5) Spectral Method to Predict Wind Induced Fatigue in Flare Towers, by W. Zhao ¡V International Conference on Computational Structures Technology, Edinburgh, 1991. Later published in the Journal of Structural Engineering Review.
6) On the Probability Density Function of Stress-Range for Stationary Gaussian Process, by W. Zhao and M. J. Baker ¡V International Journal of Fatigue, March 1992.
7) Wind Vortex Induced Vibration of Structural Members in a Steel Tower ¡V A Case History, by C. P. Earl, N. Parkinson, W. Zhao, Presented at the Wind Engineering Society Conference, November, 1996 and published in the proceedings of The Institute of Civil Engineering 1997.
8) Review of Defect Distributions for Probabilistic Structural Integrity Assessment, by W. Zhao, A. Stacey, Norway, OMAE 2002
9) Probabilistic Models of Uncertainties in Fatigue and Fracture Reliability Analysis, by W. Zhao, A. Stacey, P. Prakash, Norway, OMAE 2002
10) Defect size distribution through Markov Chain Monte Carlo Bayesian simulation, By W Zhao, International Conference on Maintenance and Overhaul Management, London, Oct. 2003
11) Bayesian defect size distribution, ICQP conference, By W Zhao, Aberdeen, 2004
12) Probabilistic modelling of fatigue parameters for code development, in Fatigue Design 2005, By W Zhao, Paris
13) Probabilistic defect distribution using Bayesian methods for risk analysis, Published in the Journal for society of safety and reliability, By W Zhao, Jan 2006
14) Failure modes and probability for inspection and risk assessment of LNG tanks, to be presented in IACE, August 2007
15) Strain based failure assessment for offshore structure under seismic loading, accepted by OMAE 2008
16) A novel design of stress diffuser to strengthen tubular joints by underwater welding, accepted by OMAE 2008

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