CONTACT INFORMATION:
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Date of Birth: 23rd August 1968
Nationality: Indian
Education: Bachelor of Engineering – Instrumentation Technology;
1st Class, Affiliated to Mysore University;
Year of graduation – 1993;
Martial Status: Married
SUMMARY OF EXPERIENCE
13 years of experience in Engineering Projects & Maintenance, design engineering, construction and commissioning of instrumentation in petrochemical and chemical industries involving detailed engineering including, project estimation, preparation of instrument specification, comparison statement, procurement assistance of all field instruments, vendor detailed technical discussions, execution, testing, loop checking, Instruments calibration and commissioning.
Involved FAT, installation, loop checking and commissioning of Honeywell TDC 3000 and Experion PKS distributed control system, HIMA PLC. Knowledge of safety review steps as per BASF Ag Guidelines, ISO 9001 & 14001 system documentation and implementation.
Maintenance of all filed instruments, planning, trouble shooting, configuration and maintenance of Honeywell TDC 3000 and Experion PKS distributed control system, plant shutdown system HIMA PLC H51qHS & Schneider PLC systems.
ISO9001 documentation, ISO14001 aspect and impact studies, EMP selection and implementation. Critical inventory management, cost control with in the budget, yearly budget estimation, Taking care of all instrument related statutory requirements.
COMPANIES WORKED
* BASF India limited, Mangalore, BASF Ag group Germany
* Process control technology, Mumbai, India
* Technimount ICB limited, Mumbai, India
* Fair Service Organization, Mumbai, India
DETAILED WORKING EXPERIENCE
May 1997 –: BASF India limited, Mangalore, India,
Asst. Manager - Instrumentation
Maintenance:
Directly responsible for maintenance and calibration of all field instruments, configuration and maintenance of Honeywell TDC 3000 & Experion PKS, logics and graphics modification responsibility as per the user requirements, HIMA PLC H51qHS & Schneider PLC. Taking care of all statutory requirements, Inventory control, preparation of specifications, Procurement of instruments, spares, preparation of techno – commercial comparison statements & documents, Man power managements, Handling of subordinates.
Preparation of calibration reports, planning, Preparation of yearly calibration schedules.
ISO 9001 documentations, ISO14001 study of aspect and impact, selection of EMPs and documentation and implementations. Yearly revenue budget estimation, Inventory control and maintain the expenditures with in the budget.
Directly involved in the CAPEX related instrumentation jobs, plant modifications and implementation.
Special assignments:
Mechanical maintenance of 20KTA Polymer dispersions plant.
Directly responsible for planning, procurement of critical spares, Inventory management, maintenance of mechanical equipments like reactor mechanical seals, pump seals, Magnetic pumps, centrifugal pumps, diaphragm pumps, reactor gear boxes, 500m3 X 3 Nash Elmo vacuum pumps, 400 bar capacity URACA make High pressure cleaning systems.
Independently handling of major modification of germen DEG condenser, plant break down time reduced drastically by adopting the smart ideas.
Projects Involved:
In house project:
HIPS capacity expansion project – BASF India, Dhahej, India
CED coatings project, BASF India Limited, Mangalore
Under consultants:
Dispersions expansion project: 20 KTA, BASF India limited, Mangalore, India, Under the consultant M/s UHDE India limited, Mumbai, India
ED expansion project: Capacity expansion to 60 KTA from 20 KTA for Styronal products using modified delta T safety concept., under the consultant M/s Aker Kvaerner Powergas, Mumbai, India
Project cost estimation, responsibility includes selection of right instruments as per the project requirements, Review of all data instrument sheets, I/O list of instrument Index, cable schedule, DCS & PLC logic preparation as per BASF Ag guidelines and safety standards, Detailed study of Hook up of existing DCS logics to New DCS logics, Preparation of specification sheets, Hook – ups drawings, loop diagrams, Technical comparison sheets, Bid evaluation, Technical clarification and discussions with various vendors, Installation and commissioning old instruments and maintenance.
Involved in the logic preparation of DCS and PLC, FAT, installation, loop checking and commissioning of Honeywell TDC Experion PKS distributed control system, HIMA PLC. Participated in the Safety review steps as per BASF Ag guidelines in - Germany.
Project description:
HIPS capacity expansion project:
Capacity expansion of HIPS: ESCR grade high impact poly styrene.
Dispersions expansion project: 20 KTA, BASF India limited, Mangalore.
ED expansion project: Capacity expansion to 60 KTA from 20 KTA for Styronal products using modified delta T safety concept and Class "A" instruments.
CED project: Shifting of existing plant from BASF Pune to BASF Mangalore, Preparation of cathode emission deposition product.
Sept1996 – April 1997: Process control technology, Mumbai, India
Instrumentation Engineer
Client: Rajashree polyfilms, Gujarath,India
Project: Polymer plant Instrumentation.
Involved in the generation of P&IDs, preparation of technical requisitions for various instruments, Preparation of specification of various field instruments, Instrument index, I/O list, Hook – ups, loop schematics, cable schedules, Preparation as built drawings and supervision of filed instrument erection and commissioning activities.
June1994 – Sept1996: Technimount ICB limited, Mumbai, India
Instrumentation Engineer
Client: Oil and Natural gas (ONGC) and Mangalore refineries and petrochemical limited, Mangalore, India.
Project: 45 MW x 3 power plant & Hydrocracks pant instrumentation erection supervision, planning, installation of all field instruments including Honeywell DCS systems, Calibration, Loop checking, Preparation of as built of logics and loop drawings.
Feb1993 – May1994: Fair Service Organization, Mumbai, India
(Engineering consultancy)
Client: Indian Dyestuff industries limited, Mumbai, India
National peroxide limited, Mumbai, India
Project: Installation and commissioning of filed instruments and Honeywell DCS TDC3000 systems.
Involved in the generation of P&IDs, preparation of technical requisitions for various instruments, Preparation of specification of various field instruments, Instrument index, I/O list, Hook – ups, loop schematics, cable schedules, supervision of filed instrument erection and commissioning activities.
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