Resume - Metallurgical & Welding Engineer with experience in failure analysis, materials ...

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Resume #70413

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SUMMARY OF QUALIFICATIONS

Materials Metallurgical and Welding Engineer with PhD in Welding and corrosion studies, M.Engg in Welding Engineering,B.Engg in Metallurgical Engineering.
Proficient with a broad spectrum of materials/welding processes: metals, alloys, ceramics and composites.
Expert in welding process development, failure analysis, mechanical properties testing, macro and microstructure characterization using metallography, TEM-EDX, SEM-EDAX, XRD,AFM, Nano Indentation, Creep Indentation, Hot cracking studies, varerestraint test. Samples preparation and results interpretation
Thorough knowledge of metallurgical and welding processes, corrosion and fatigue studies.

QUALIFICATION AND SPECIAL TRANING

„« Ph. D, (Materials Joining &Corrosion studies of weldments) Indian Institute of Technology Madras, India, 2006) (CGPA: 9.34/10)

„« Master of Engineering (Welding Engg.), National Institute of Tech, Tiruchirappalli, India, 2002. (CGPA: 9/10)

„« Bachelor of Engineering (Met. Engg.), Govt., College of Engg., Salem, India, 1997 (Percentage 74%)

„« Ph. D Thesis Title: Studies on UMZ/EQZ Formation in Al-Zn-Mg alloy welds

„« ISO 9000- 2000 Lead Auditor

„« ASNT Level II in RT, MT

PAPER PUBLICATION IN INTERNATIONAL JOURNAL

1) MATERIAL SCIENCE AND ENGINEERING A „³ Effect of Scandium containing filler materials on medium strength Al-Zn-Mg alloy

2) SCIENCE AND TECHNOLOGY FOR WELDING AND CUTTING (in press) „³ Effect of Base and Filer Chemistry and Weld Techniques on Equiaxed Zone Formation in Al-Zn-Mg alloy welds
LIST OF PUBLICATIONS in International Conferences

COMPUTOR PROFICIENCY

„« MS OFFICE (MS word, excel, access, power point etc.,)
„« Web Design, HTML, C, C++, Oracle

BRIEF SUMMARY OF EXPERIENCE
Function

„X Provide expert witness testimony in the areas of material science, Welding and failure analysis
„X Day-by-Day running of the Certification Department.
„X Performed and directed materials evaluation testing, including microstructure evaluations,fractographic examinations and physical and mechanical properties testing
„X Served as an expert witness in welding and corrosion studies of non ferrous materials
„X Performed research in Welding processes in collaboration with a variety of companies and universities.
„X Active participation in Failure Analysis by giving excellent support on Metallurgical point of view to our project Management. Areas of expertise include fracture, corrosion, environmental degradation and weldment studies.
„X Project Procedure, Inspection Test Plan Preparation
„X Coordinating with different departments for all technical issues Providing technical clarifications on Project Specifications and Procedures

WORK EXPERIENCE

A)SAIPEM-S.p.a (From December ¡V 2007 to Till date) ¡V Posted at RUSSIAN FEDERATION

Project Location: -SAKHALIN 2 ONSHORE PIPE LINE ¡VYuzhno Sakhalin ¡V Russia

Present Position: CERTIFICATION Specialist

Responsibilities: Not limited to the following a) Regular Audit on Sub-Contractor's as per ISO 9000:2000 & Project requirements b) Assuring that all contract requirements, specifications, procedures and QA/QC plans are respected throughout the project by managing daily meeting with the field Certification team c) Performing Sub-Contractor premise QC system audits d) Trouble shooting on all technical quality related issue.
e) Active participation in Failure Analysis by giving excellent support on Metallurgical point of view to our project Management f) Monitoring, Controlling and Expediting the Subcontractor, Contractor Construction / QC Inspection for Mechanical Completion Documents g) Ensure Compilation, indexing, scanning and filing of Certification Dossiers at all stages of the Project, i.e.: Mechanical Completion (MC), Pre-commissioning (PC) and Ready for Commissioning (RFC)
h) Charing the project MC coordination meeting with the Company, Contractor and Subcontractor on weekly basis ¡V As a way forward for Final Dossiers i) Monitoring & cooperating with day to day welding activities & inspection j) Developing software and database for tracking all QA-QC/ Engineering documents using MS ACCESS, Visual Basic, Oracle k) Liaise with Commissioning Operation teams during the finalisation of the handover phase through to final close out and systems handover b) INDIAN INSTITUTE OF TECHNOLOGY (From Aug ¡V 2003 to Dec 2006)- Madras, INDIA
Department of Metallurgical & Materials Engineering

Position: RESEARCH ASSOCIATE

Responsibilities: Not limited to the following

* Assisting in demonstration of laboratory experiments for B.Tech., and M.Tech., students, maintenance and operation of various sophisticated equipments in Materials joining Laboratory.
* Acquiring practical experience in Scanning Electron Microscopy and Nano Indentation.
* Research work carried out on Fusion boundary/HAZ cracking, loss of corrosion resistance and toughness on Duplex stainless steel & Al-Zn-Mg alloys
* Carried out pitting corrosion studies on Austenitic & Duplex stainless steel weldments & base metal
* Developed modulation phenomenon for different type of welding process application on Ferrous & non ferrous materials
* Project completed on Studies on UMZ/EQZ Formation in Al-Zn-Mg alloy Welds
* Carried out failure analysis of Light weight bridges for Armour Applications Larsen & Tubro, Chennai, India
* Established a method for Stress corrosion cracking for ferrous and non ferrous material
* Metallurgical characterization by Image analysis, SEM &TEM
* Fractography of weldments,impact & tensile samples.
* Wide experience in mechanical testing including fatigue/corrosion fatigue studies on weldments as per ASTM ASME,Military and other industry standards and specification requirements
* Participitated in research projects related to the development of new welding techniques corrosion and surface coating studies

Equipments Handled: All fusion welding methods (GMAW, GTAW, SAW, SMAW), Friction welding, Flash Butt welding, Plasma spraying.
Nano indentation,Creep indentation,Micro-Macro Hardeness, Tensile, Impact, Bend, Fatigue machine(Low Cycle & High Cycle),Hot cracking ¡VVare restraint test
Optical, SEM-EDAX, TEM EDAX, AFM
Potentiodyanamic corrosion, Salt Spray test, Immersion Corrosion, Stress corrosion studies

C) September 2002 to August 2003 ¡V Essar Construction Limited - India

Baroda-Ahmadabad-Kalol Pipeline Project

Laying of high pressure gas pipeline consisting of a main pipeline of 24" Dia for 140km long with terminal facilities at Baroda and Kalol and with 12 nos., of MLBV stations & Tap off stations. The Branch lines of 18"/12" dia pipeline was constructed for 7km to AEC and 1.5 km to IFFCO. The construction was successfully completed in a year period by the consortium of Essar Construction Limited ¡V Stroytransgaz (STG) of Russia & Indian Oil Corporation Limited (IOCL)

Position

QA/QC ENGINEER

Responsibility

* Plan, organise and co-ordinate the overall development and maintenance of the Project Quality Plan (PQP) and management system
* Liaises with the Client on all project quality related matters
* Develop and maintain all quality related project procedures & Inspection Test Plan
* Co-ordinates inspection activities at suppliers and sub-contractors premises
* Records deficiencies, makes recommendations to correct non-compliances
* Schedules and conducts internal and external audits, surveillance visits and process reviews
* Establishes and maintains project Quality Plans and Inspection and Test Plans
* Responsible for ensuring where appropriate, all procurement documents are adequately endorsed with quality requirements
* Evaluate tenderers' quality management system and review together with discipline engineers and make appropriate recommendations to endorse contractors' quality system during bid evaluation;
* Compile and analyse vendors quality performance and propose remedy and quality improvement initiatives
* To evaluate new vendors and subcontractor for qualification and registration and to evaluate the technical bids.

d) December 2001 to August 2002 ¡V Neostructo Construction Limited - (India)

LNG Green Field Construction

Position

WELDING ENGINEER

Responsibility

* Interpreting specifications, setting up and qualifying welding procedures and welder qualifications
* Electrode qualification to the Project Requirements
* Liaising with the NDT section to set up NDT procedures and transferring this from lab to field.
* Trouble shooting over Welding issues
* Maintain (custodian) and technical authorization of client materials, welding and joining Standards & Applications Management manual.
* Conduct materials audit and provide technical support to analyze material performance and suggest improvements.

e)REGIONAL ENGINEERING COLLEGE, - INDIA (From Aug ¡V 2000 to Dec ¡V 2001)

Project Location: - "Welding Research Institute (WRI) ¡V Trichirapalli" ¡V India

Position: RESEARCH ASSISTANT

Responsibilities: Not limited to the following

* Surface Engineering studies- PTA, TIG, Flame Spray and surface nanocrystallization by shot peening/blasting
* Characterization & Analysis of various ferrous and non ferrous materials
* General project related technical assistance. Maintenance and operation of Electron Beam Welding machines
* Fracture Mechanics studies on weldments
* Established welding methods for high thickness Aluminium alloys by Electron Beam welding process
* Assisted in designing of welding parameters for various Ferrous and Non ferrous alloys by Electron Beam welding process f)SPECTRO ANALYTICAL LABORATORY, - INDIA (From July ¡V 1997 to July ¡V 2000)

Project Location: - "Various Indian Projects ¡V New Delhi" ¡V India

Position: TECHNICAL CONSULTATION ENGINEER

Responsibilities: Not limited to the following

* Third Party Inspection on Oil & Gas Construction bought out components.
* Dissimilar Welding of ASTM A240 UNS No. S31803 austeno-ferritic stainless steels in the construction of a heat exchanger & Weldability of stainless steels, for pressure vessels construction.
* Corrosion studies on Duplex stainless steel weldments
* Provide technical support to various welding/materials engineering R&D programs
* Handled with different codes for boilers, piping and pressure vessels) WPS's examination concerning similar & dissimilar piping joints
* Preparation of basic WPS/PQR/Quality Assurance Plan
* Mechanical & Metallographic testing Consultation
* Carried out around 20 Failure Analysis studies on various engineering components.
* Characterized, tested and evaluated various materials with hands on experience on SEM, Optical Microscopy, Quantitative Image Analysis, Mechanical Testing

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