Resume - Maintenance of rotating equipments, trouble shooting, overhauling, inventory, pl...

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Resume #70444

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EDUCATION: B.E(MECHANICAL) 1 ST CLASS WITH DISTINCTION
GOVT COLLEGE OF ENGINEERING, PUNE. YEAR PASSED- 1984.

DATE OF BIRTH: 8/12/1962 AGE 44.5 YEARS AS ON JULY 2007

HEIGHT /WEIGHT: 5'4"/ 60 KG

PASSPORT DETAILS: E3604888 DTD 20/11/2002 ECNR ISSUED AT MUMBAI, INDIA.

PRESENT EMPLOYER: RASHTRIYA CHEMICALS AND FERTILIZERS,
(SINCE 1984 TILL DATE) THAL, ALIBAG, MAHARASHTRA, INDIA.

SPECIALIZATION:
Multistage Centrifugal pumps, compressors & Steam Turbines.
Around 9 total major overhauls for steam turbines up to 18 MW, 1 Overhaul for 2 MW WK steam turbine. Reclaiming the slightly bend rotor in collaboration with our entral workshop. Dynamic balancing planning for rotors of pumps.

Diagnostic problems in turbine commissioning like governing valve lift problems, Extraction controller problems.

BCL barrel high speed rotor vibration problem was solved by weight addition on the rotor. Operation procedures emphasize.

Handled Many turbine and compressor overhauls and can execute the same independently.
Interaction with the BHEL, Nuo Pignone, Magg Engineers for the repair and maintenance was very crucial to develop the expertise and confidence of self delivery. Training the workforce and taking them along.

Selection and installation of mechanical seals for pumps with gland packing. Selection of new pumps and equipments for replacement of old ones and for the other schemes in plant. Deciding equipment reliability and maintenance.

I have developed graphite/ Teflon low speed mechanical seal for the Rotary Air Preheaters of the boilers.

OTHER PROJECT ASSIGNMENTS:
Conversion of Syn gas compressor turbine 18 MW from Dash-3 to Dash-2. This job was done along with foundation correction.

TROUBLE SHOOTING:
Fault finding of high speed rotary machines in the event of the Trip out with or without indications. Study of machinery load limitations and rectification.
Data compilation and reporting to top management for plant assignments.
Energy conservation measures and modifications. Diagnostic study with data.

N.D.T:
Liquid Penetrant Testing Level II, weld Radiographs Interpretation Level I. Shaft vibration and casing / bearing housing velocity readings analysis.

PRESENT POSITION:
Additional Chief Engineer/ Maintenance Manager (Mechanical)
for Steam Generation Plants Consisting:

Foster Wheeler boiler plants: 3 Nos of 275 TPH at 100 ATA, 510 deg cent.
De mineralized Water Plants: 2Nos of 550 TPH,

Turbo Generators (siemens design, Steam drive): 2 Nos EHNK, 15 MW each.

Naphtha Handling Plants: 100 TPH and 5 bulk Naphtha Storage Tanks facility,
Factory and Fire water Pump House.

Heading the department of 7 Mechanical Engineers and 23 technicians.

We are operating in SAP-R3 computerized system.

Adherence to ISO 14001 management system, safety and statutory requirements.
Making and follow up of Preventive maintenance schedules.

Planned short and major Shut downs maintenance, consumables, contractors through annual rate contract and One time job orders.

Planning Inventory, Vendor development, spares Inspection, out sourced repairs. Contractual scope of work preparation for specific jobs & execution. developing work procedures for the jobs, and inspection criteria for the same.
Maintaining and updating equipment history
Interacting with the operation, condition monitoring teams for failure analysis, trouble shooting and deciding the reliability based repairs.

Certification of bills, maintenance estimate & Budgeting capital and revenue expenditure for the maintenance activity. Expenditure justification.

ISO 18001,and ISO 14001, ISO 9001 documentation.
Statutory testing related to tools and equipments. Energy conservation measures schemes.

WORK EXPERIENCE: TOTAL 23 YEARS:

1) Steam Generation Group of Plants: 11 years (1994-2002,2004 onwards)
Maintenance Manager.Responsibility as mentioned in "present position" above.

SPECIAL EQUIPMENTS MAINTAINED:

2 Nos EHNK, 15 MW each 7500 RPM 100 ATA Siemens Steam Design turbines

2 Nos Peterbrotherhood 2 MW 100 ATA WK steam turbine, 4 Nos 145 Kg/cm2 3000 PRM 12 stage mather and Platt make boiler feed pumps, Induced and forced draft fans of high capacity.

Around 19 Nos Various capacity Naphtha handling Pumps.

Installation of Woodward UG Electronic Governors in place of UG8 Hydraulic and Flyweight Governors for BFWP 2 MW Steam Turbines, 2 Nos.

Installation of Woodward E509 Electronic Governors in place of SR4 Hydraulic Governors for Turbo generator 15 MW Steam Turbines, 2 Nos.

2) Plant health & Procurement Services: 2 years (2002-2004)
Boilers, Power Plant & WTP Plant:

Foster Wheeler boiler plants: 3 Nos of 275 TPH at 100 ATA, 510 deg cent.
De mineralized Water Plants: 2Nos of 550 TPH,
Turbo generators (siemens design, Steam drive): 2 Nos 15 MW each.
Naphtha Handling Plants: 100 TPH and 5 bulk Naphtha Storage Tanks facility,
Factory and Fire water Pump House.

As inventory management, failure analysis and equipment reliability analysis.
Inventory management, procurement and Specifications, failure analysis and equipment reliability analysis and trouble shooting.

3) SNAM PROCESS UREA PLANTS:09 YEARS (1985-94)
As a Asstt.Maintenance Manager, Mechanical.

Urea Plants 1700x3 Streams ( Snam Process)

Responsible for Preventive maintenance, Planned Shut downs, Inventory Mgt, Contractual scope of work preparation for specific jobs & execution, Certification of bills, maintenance estimate.
Special equipments maintained:

8 MW, 6700 RPM EHNK 100 ATA steam turbines, 160Kg/CM2 MCL/BCL type centrifugal compressors of NUO Pignone, 230 Kg/CM2 Ammonia Charge Reciprocating Pumps, Torque Convertors, Multistage carbamate Pumps of EBARA make, High speed Sundyne Pumps, Multistage Sulzer pumps, IHI air blowers etc.

4) PROJECT EXPERIENCE: 1 YEAR ( 1984-85 )

Pre Commissioning and Commissioning of

Urea Plants 1750x3 ( Snam Process), Involved in the commissioning of Especially 3 Nos CO2 compressor and Drive turbine trains along with Nuo Pignone and BHEL experts, and Urea plant Pump house equipments.

5) GULF EXPERIENCE:
SHARQ, Al-Jubail, Saudi Arabia.(On Deputation for a Turnaround Maintenance of Ethelene Glycol Plant) Year 1993.

6) ISO EXPERIENCE:

We have obtained ISO 14001,ISO 18001and now preparing for ISO 9001 certification. I have worked as a "aspect analyst" in the core team during the ISO 14001 for " Boilers, Power Plant & water treatment Plant"

7) COMPUTER USE:

Microsoft Word, Excel, Power point, Access. All current working is in SAP R3 for maintenance, inventory, and purchase and Contract services. Dbase programming.

8) TEACHING TRAINING EXPERIENCE:

Training programmes for Engineers and technicians:

1) Centrifugal Pumps and Compressors.
2) Steam Turbines.
3) Alignment Of high speed machines.
4) Mechanical Seals.

We conduct training programmes for RCF as well as outside company trainee Engineers. I am faculty for such a programmes for quite a long.

9) MANPOWER INTERACTION EXPERIENCE:

Experience of working in diverse ethnic groups and ability to develop confidence in workmen. I have learned many things by self hand work at times.

10) MY STRENGTH:

Expertise in Rotary machines Especially in steam turbines. Energy conservation, Failure Analysis, Reliability study. Logical approach. Team building and knowledge sharing. Value addition.

The operation staff needs to be constantly talked to for the start up cares and shut doun cares for the better health of the machine. I have taken efforts to talk to individual levels also apart from the group training.
Crisis management.

Special inclination for the energy efficiency and trouble shooting.
Potential for R&D study in pumping power optimization.

I feel I am best suited for this job of the rotating machines Engineer due to my hard earned experience. At one Time I have handled simultaneous two turbine overhauls.

After working for years and aware where people can go wrong and precautions to take. Spares reliability and Inventory planning.

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