Resume - Lead Control Systems Engineer / Project Manager having more than 16 years of e...

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Resume #70589

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EDUCATION
(1991) * Bachelor of Engineering in COMPUTER SYSTEMS from NED University of Engineering & Technology Karachi, Pakistan.
PROFESSIONAL TRAINING
(1992-1993) * Post Graduate Training (one year) in Computer Hardware and Software from CTC, Islamabad, Pakistan.

TECHNICAL SKILSS
CONTROL SYSTEMS:
* Foxboro I/A series DCIS
* Mitsubishi Diasys-UP DCIS
* ABB Symphony and Industrial IT DCIS
* ABB Procontrol P14 and Freelance
TRAINING COURSES * Attended 5 days PMP Certification exam preparation seminar (19 ~ 23 Jan) conducted by PMI-AGC Chapter, Kuwait.
* One week workshop on " Operating Systems – Unix" conducted by ICCC, Islamabad. Aug 09~13, 1994
* ABB. Procontrol P14 DCS System training along with associated products (POS, EDS, PDDS & OPC) conducted by ABB AG, Kuwait (Nov 2006)

CAREER HISTORY
* ABB AG, Kuwait
Lead Control Systems Engineer / Project Manager
October 20, 2004 to date

* Mitsubishi Heavy Industries, Japan ( Ghazlan II Power Project, Saudi Arabia).
Commissioning / Warranty Engineer I&C (DCIS)
October 28, 2001 ~ October 19, 2004

* Nichimen Corporation / MHI Japan (AES Lalpir Power Project), Muzafargarh. Pakistan
Engineer I&C (DCIS) / Site Manager
MAY 05, 1997 ~ JUNE 30, 2001

* Lucky Cement Limited, Pezu, Pakistan
Assistant Manager (I&C).
MAY 02, 1996 ~ APRIL 24, 1997.

* Kundian Chemical Plant. Jauherabad, Pakistan Assistant Engineer (DCIS / Computer).
MAY 05, 1993 ~ MAY 01, 1996

WORKING EXPERIENCE
ABB AG, KUWAIT

* Provided HMI and DCS software implementation and programming together with I/O configuration, start-up, commissioning and technical support of DCS (P14 Procontrol) and PLC (Freelance) based hardware and software systems for the power plants in Kuwait.
* Preparation of Control system configuration diagram, preparation of DCS input / output list and assignment, P&ID, logic and loop diagrams, preparation of graphics, function block diagrams, loop functional testing.
* Evaluation of Technical RFMs, RFQs, BOQs & Tender documents, identified & analyzed Client's requirements including study of existing platforms & infrastructure and developed checklists.
* planned and conducted Site Acceptance Test and got sign-off sheets.
* Managing project execution, installation, commissioning and system validation and preparation of engineering man-hour estimates and schedules.
* Implementation of KKS tagging system for Power Plants.
* Selection of appropriate equipment and materials as per project's requirement and technical specifications.
* Responsible for project documentation (eg Project registry document and project plan).
* Monitoring projects with respect to Cost, Resource Deployment, Time over-runs, Quality Compliance and Manpower Planning to ensure timely execution of projects.
* Conducting project review meetings for evaluating project progress & taking adequate corrective actions if required.
* Negotiates changes to the scope of work with the client and attends technical and interface coordination meetings.

ACHIEVEMENTS AS PROJECT MANAGER

DOHA EAST POWER STATION, KUWAIT (7X150 MW Steam Turbines)

* Refurbishment of Chemical Treatment Room
Cost: US $ 3 million
* Replacement of 415V Turbine and Boiler Switchgear U3 interfaced with P14 procontrol DCS
Cost: US $ 1 million
* Replacement of Sump pit Control
Cost: US $ 0.4 million
* Replacement of 415V Turbine and Boiler Switchgear U4 interfaced with P14 procontrol DCS
Cost: US $ 1.2 million
* Replacement of Traveling Screens Controls
Cost: US $ 0.8 million
* Replacement of 415V Pumping & Chlorination Switchgear with P14 Procontrol DCS
Cost: US $ 1.6 million
* ECR Transducers & Annuciation Systems
Cost: US $ 0.8 million
* ECR Data Logging System
Cost: US $ 0.3 million

GHAZLAN II POWER PROJECT, SAUDI ARABIA (MHI,JAPAN)
(4X632 MW Steam Turbines)

* Involved in installation, configuration and pre-commissioning of ABB Symphony DCIS hardware, BRC100, NIS/NMP, MCP and other modules.
* Complete utilization of "Composer 4.1", an engineering tool for Industrial IT system for the development of logic and operator interface graphics.
* System / Application software installation for conductor VMS and configuration of Alarm management, user access securities, Alarm summary, Tag and Trend database, function key and ADP configurations.
* DECNET and TCPIP configuration for conductor VMS and VMS client.
* Setup, configuration of Conductor NT used for data logging and archiving.
* Commissioning of serial link interface using (Kwick editor and C compiler) to configure and maintain the interface between BRC100 / NTMP01 and 3rd party PLCs using modbus converters (RS 485 or RS 422 to RS 232)
* Testing and commissioning of Asset management System (AMS) by Emerson, providing the online device configuration, diagnostic and calibration of smart transmitters supporting HART protocol.
* Programming and maintenance of the Multi switch 924TXG and Multi switch 900 by Digital.
* Developed and executed the SAT (Site Acceptance Test) procedures to test the equipments.
* Setup and configuration plant performance monitoring system "OPTIMAX" by ABB.

AES LALPIR POWER PLANT (NICHIMEN CORPORATION / MHI JAPAN) (2 X 230 MW Steam Turbines)

Engineer I&C (DCIS) May 05, 1997~Oct 10, 1999

* System Configuration and Commissioning of DIASYS - UP (MITSUBISHI) DCIS using Engineering utilities, including I/O master modifications, OPS modification, 8 loop diagram, System backup (on line + off line).
* System management of UNIX operating system.
* Loop testing ( Analog & Digital signals), Sequence testing at Group & subgroup level of the Plant,
* Development of plant's control logic using (FUNCTION CODE PROGRAMMING) "DIASYS-IDOL"
* Commissioning of Air Compressors (ATLAS CAPCO), Chlorination plant, CEMS Analyzers, canal intake bar/traveling screens, ROTREK motorized actuators.
* Turbine valves adjustment during unit shutdown.

Site Manager Oct 10, 1999 ~ 30 June 2001

* Leading the team of 15 Engineers + 25 Technicians
* Responsible for completion of all punch list items.
* supervise and control all Sub- contractor's activities during annual outage of the units.
* Preparation of progress report on daily/weekly/ monthly and updating the project office in Japan.
* Preparation of monthly cash flow requirement.
* Assisting the customer for spare parts requirement.
* Follow up of all warranty related issues and financial claims.

KUNDIAN CHEMICAL PLANT / LUCKY CEMENT LIMITED

* Installation, System Configuration and commissioning of FOXBORO I/A Series DCIS and other related equipment.
* Hardware/Software maintenance with particular emphasis on Node Bus, Application Processor, Workstation processor. Field Bus Modules etc.
* System Management of Venix 2.1 Operating System
* Development of programs for Historian using informix, Ace report writer and SQL.

PERSONAL DETAILS
* Date Of Birth: April 4th, 1968
* Nationality: Pakistani
* Marital Status: Married
* Dependents: Wife + 03 Kids
* Driving License: Valid Kuwait Driving Licence

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