Resume - Hands of experience with good knowledge of engineering (standards) & trouble sho...

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Resume #70793

CONTACT INFORMATION:
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OBJECTIVE:
A Dynamic innovative with Good knowledge and Engineering skills, working in a Competitive environment seeking to pursue a challenging career opportunity to contribute to the growth of a progressive organization. As an enterprising engineering professional that complements leadership qualities.

EDUCATION:
* MASTER OF ENGINEERING IN WELDING TECHNOLOGY
* BECHELOR OF ENGINEERING IN MECHANICAL
* DIPLOMA IN METALLURGICAL ENGINEERING

CERTIFICATION:
* CSWIP - 3.1 (CERTIFIED WELDING INSPECTOR) - Result awaiting
* ASNT - TC-1A Level II in MAGNETIC PARTICAL TESTING
* ASNT – TC-1A Level II in DYE PENETRANT TESTIG
* ASNT – TC-1A Level II in RADIOGRAPHY TESTING
* ASNT – TC-1A Level II in ULTRASONIC TESTING
* MS OFFICE (WORD,EXCEL,POWER POINT)
Total Working Experience: 8 + years (Ind-7yrs, Gulf-1 +yr)
Brief Introduction:
Hands of experience with good knowledge of engineering (standards) & trouble shootings working with one of the major such as SABIC projects (Yanbu national petrochemical company) with Technip JV Irem sPa, and other than working with Steel plant in one of the major company JINDAL group and structural and vessels fabricator - (BHEL) sub contractors.
Skill of Experience: Piping, Structural, and Equipments Construction & Maintenance

PROFESSIONAL EXPERIENCE:

Summary of experience:

* Having 8 years of experience in QA/QC in Oil and Gas projects (pipelines and cracking furnace Radiant coils steam lines) & Fabrication, Inspection, Erection & Installation of Steel plants piping which includes EOF-LF-CCM, Power plant 2x30 MW, Air separation plant, utilities piping and & Structural work in JSW Steels Limited-INDIA.
* Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records.
* Preparation of WPS/PQR, Electrode selection and qualification.
* Allocates Quality Control personnel to the various areas and shifts for barge construction activities.
* Evaluates the qualifications of welders and Non Destructive Test-NDT technicians with regard to the
Activities assigned.
* In conjunction with the assigned Project QA/QC Engineer. Evaluates the qualifications of inspection personnel.
* Liaise with clients to obtain approval of welding procedures and welder qualifications.
* Daily functional reporting on his responsibilities and any quality issues to assigned Project QA/QC Engineer.
* Arranges in coordination with Project QA/QC Engineer, and site personnel procedures, manuals and reports.
* To confirm by countersignature as applicable, that all sites/barge activities are carried out according to referenced documentation.
* Raises Corrective Action/Non-conformance reports as required and monitors their development and resolution, in conjunction with PQE.
* Manages collaboration and measuring instruments and related certifications.
* Distributes Quality documentation on Site/barge.
* Informs the Project QA/QC Engineer of any deviation regarding the contract.
* To ensure by monitoring and review that the all activities are maintaining the applicable code, Std. and procedure which have been described by Design Engg. QA/QC Dept.
* Established project specific Quality Plan, I.T.P.s, Procedures etc. in computerized environment.
* Preparing the hydro test certificate, QC wall plan, inspection & test plan.

PROJECTS HANDLED AND ACHIEVEMENTS
Working Experience in Abroad:
1.Company: IREM sPa – JV – TECHNIP Saudi Arabia Limited
Project: YANBU – YANSAB OLEFINS 1 PROJECT
Owner: YANSAB (Yanbu National petrochemical company & SABIC)
Project Profile: Erection and Fabrication of 8 Cracking furnace and High pressure Hot & cold lines.
Period: March 2007 to till date (~1 yr)
Position: Welding Engineer
JOB RESPONSIBILITIES

ERECTION AND FABRICATION OF 8 CRACKING FURNACE RADIENT:

Carry out the preparation of WPS & PQR for various materials like CS 106 Gr B,P22,P11,Stainless steel (ELC and stabilized 321) and Nickel alloys (Inconal and Haste alloy).Electrode selection and qualification of welders. Allocation of NDT teams for various activities including PMI. Review of NDT reports and interpretation of radiographs. Repair identification and making traces for repair welds and giving clearance for coating and hydro testing.control and documentation. Conducting the welder qualification test with third party coordination, material inspection as per standards and codes. And conducting the Cold Cutting operation as per procedure, Arranging for final inspection, and preparing the AS BUILT Drawing, Coordinate with contractors.

Working Experience in India:

2.Company: SALEM AUTOMECH
Project: HEAVY STEEL FABRICATION AND PRESSURE VESSELS
Client: BHARATH HEAVY ELECTRICAL LTD - TRICHY (INDIA)
Project Profile: Fabrication of heavy steel (Beams, Columns) and Vessels
Period: May 2006 to March 2007
Position: Production / QC Engineer
FABRICATION OF HEAVY STEEL (BEAMS, COLUMNS) AND VESSELS:

Deriving of procedure and sequence plan for the execution of various jobs, arriving at the man hours required for various jobs and scheduling. Planning and splitting of activities and allotment to each group. Inspection and surveillance of all Fab-Shop stage-by-stage welding activities for GTAW, SMAW, FCAW, MIG and SAW process. Inspection of fit-up, root pass, hot pass, filling and capping for CS, LTCS and SS pipe spool fabrication and check out the completed spools for NDT. Review of final document as per QCP.Getting workload to ensure the shop floor always have full load. Executing the shop floor activities to achieve the target in time and Co-ordination with other departments for technical clarification and guiding the work force for optimize the workshop resource. Maintaining the shop floor Equipment and machinery, preparing the actual material requirement as per drawings & Designs. Inspecting the job as per the QCP, ASME, API & AWS. Offering the job to third party inspection if required. Preparing the hydro test certificate, QC plan, inspection & test plan. Maintaining the records such as inspections data's & QC Dossier.

3.Company: M/s SOUTHERN IRON AND STEEL COMPANY LIMITED
Project: CONTINUOUS CASTING MACHINE
Client: CONCAST -ZURICH
Owner: JSW STEELS LIMITED - INDIA
Project Profile: Erection of 9/16 Meters Radius Billet Casting Machine.
Period: April 1998 to May 2004 (Various projects 3, 4, 5 &6) ~6yrs
Position: Production / QC Engineer

Job Responsibilities

Read isometric and P&ID drawings. Fit-up, visual inspections. Punch list preparation and clearing of punch list. Arranging preheat and PWHT as per the procedure. Reinstatement line walks and prepare punch list. Repair identification and making tracers for repair welds. Giving clearance for Painting, Coating and Hydro testing. Material verification of plates and beams as per drawing. Fit-up, visual inspection of Butt, fillet and T, K, Y joints and verification.NDT coordination and weld control and weld repair rate calculation and monitoring the weld control summary. Arranging for final inspection. Coordinate with contractors.

4.Company: M/s SOUTHERN IRON AND STEEL COMPANY LIMITED
Project: AIR SEPARATION PLANT ERECTION
Owner: JSW STEELS LIMITED - INDIA
Project Profile: Erection of Liquid Nitrogen, Oxygen and Argon storage tanks.

Job Responsibilities

Piping – As Per AWS B 31.3 Process Piping

Welding inspection, Fit-up inspection, and Visual and Material verification. SA 312 - TP 304,TP 316 & SS 321 materials handled.PMI and DPI tests witnessed. Welder monitoring control and documentation. Conducting the welder qualification test with third party coordination. NDT coordination and weld repair calculation.

5.Company: M/s SOUTHERN IRON AND STEEL COMPANY LIMITED

Project: ERECTION OF POWER PLANT 2X30 MW

Owner: JSW STEELS LIMITED - INDIA

Project Profile: Erection of 2 X 30 M.W Steam Turbines & Generator and Boiler Piping.
Job Responsibilities

Preparation of WPS / PQR and welder qualification. Electrode selection and qualification. Welding inspection, Fit-up inspection, and Visual and Material verification of High temperature creep resistant materials like P11, P22 & P91. Material verification of plates and beams as per drawing. Conducting line walks and preparation of punch lists and making as build drawings. Witnessing hydro and pneumatic tests. Welder monitoring control and documentation. Conducting the welder qualification test with third party coordination. NDT coordination and weld repair calculation.

6.Company: M/s SOUTHERN IRON AND STEEL COMPANY LIMITED
Project: ENERGY OPTIMIZING FURNACE
Client: TATA KORF
Owner: JSW STEELS LIMITED - INDIA
Project Profile: Erection of 35 Mt Energy optimizing furnace GCP line and utility
Job Responsibilities
Structural – (As per AWS D1.1)

Controlling the project as per Contract Quality Plan (CQP), Implementation of Project Specific quality plans. Controlling the Quality system of Inter Departments & Subcontractors by auditing. Driving QC team towards the Optimum quality to meet the customer expectation. Initiating NCRs and Closing the Internal/External NCR. Control of Variances in the Project. Control of WPS, Welders & Welding Consumables in the Project. Documents as part of Project control. Quality control of Gathering station On Plot piping Flow lines & its Tie-ins. Main Production System related equipment like Bulk Separators, Scrubber, and Compressor & there related Piping Quality Control.
Preparation of Documents to control above site activities. Getting witnesses as per QCP and preparation of related documents in computerized environment. Welding Control and Weld History preparation. Preparation of Hydro test loops and monitoring the same. Control of Punch points and making the project ready for Pre commissioning.

Materials Handled:

CS –106Gr B, A333 Gr 6
ASTM SA 312 – SS 304, TP 316, TP 316L,
SA 335 - Gr.P11, P22, P91
P 45 - Nickel alloys (Inconal, Hastalloy)

PERSONAL INFORMATION
Date of Birth: 25-07-1978
Educational Qualification: Master of Engineering in Welding Technology
Knowledge of Engineering Standards:
: ASME (Sec) – V, VIII, and IX
: AWS D1.1
: ASME B 31.1-power piping
: ASME B 31.3-process piping
: API – 1104 – Cross-country pipeline
: SAUDI ARAMCO, SABIC-Engineering Standards
Computer proficiency: MS Office, word, Excel, Power Point.
Indian Driving License: Yes
Marital Status: Married, 1 daughter
Languages known: Tamil, English, Hindi & Malayalam.

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