Resume - Senior Process Engineer (Indian) with about 24 years experience available for Se...

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Resume #71102

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Seeking Senior assignment as Sr. Process Engineer with reputed Oil & Gas / Petroleum Companies in Gulf

SYNOPSIS

* B.Tech (Chemical Engineer) from 1979-1983 batch
* 25 Years Total Industry Experience (Process Engg., Operation, Shut Down, Commissioning, Safety, Hazop)
* Presently working as "Senior Process Engineer" with T.R Engg. Muscat, Oman
* 7 Years – Process Engineer with Shuaiba Refinery, Kuwait National Petroleum Co., Kuwait
* 17 Years, In India, worked with Giant World Class Profitable Govt. owned Companies
- 8 Years - Bharat Petroleum Corp. Ltd. (Mumbai Refinery)
- 9 Years - National Fertilizers Ltd. (Different Plants)
* Also worked on deputation (6 months) With Toyo Engg. Corp. for Pre-Commissioning work at Rayong Olefins Complex, Rayong, Thailand
* Very well conversant with PC operation, Internet & E-Mail
All Window based programs viz. (Microsoft Word / Excel / PowerPoint / Visio etc)
Process Simulation Studies (Provision-II)

WORK EXPERIENCE

T.R.ENGG. (Erstwhile Granherne & Technicas Reunidas Group Company-
Spain) (Sep 2007 TO Contd.)

Upon joining, I was assigned to a Russian Refinery EPC Project awarded to our parent Spanish company at Madrid. At Oman, I am working on the Sulfur Block of this project (Licensed by Technip-KTI) as Lead Engineer. Three more engineers are assisting me in detailed Engg. Work.

KUWAIT NATIONAL PETROLEUM CORP.(Sep 2000 TO Sep 2007)
www.knpc.com

As Process Engineer on Contract, I Handled H-OIL unit (Residue Hydrocracker), Crude Distillation Unit & Hydrogen Production Units of Shuaiba Refinery, KNPC. Prior to this & immediately after joining, I was thoroughly associated with Hydrocracker Unit (ISOMAX- Unit - 08) of the refinery which was commissioned after 10 long years. My contribution was recognized by the management by way of token gift / certificate.

BHARAT PETROLEUM CORPORATION LTD. (May 1992 TO Sep 2000 )
www.bharatpetroleum.com

The erstwhile, Burmah Shell Refinery, has a turn over of approx. US $ 10,000 Million per annum. The company is a leading Petroleum Refining ISO-9002 & ISO-14001 certified Indian Company by M/S "DNV NORSKE" & have nation wide presence. The main plants of BPCL refinery includes following and employ modern technology such as DCS, advanced control system etc.

Crude Distillation Unit / Vacuum Distillation Unit
Fluidized Catalytic Cracking Unit / Bitumen Blowing Unit
Sulfur Recovery Unit / Amine Treating Unit /Aromatic Recovery Unit / MTBE Unit
Naphtha & Diesel Hydro Desulfurizing Unit /
Catalytic Reforming Unit / Large Crude / Products Tank-Farm etc etc.

TOYO. ENGG. CORP. JAPAN (Deputation by BPCL - June 1998 TO November 1998)

In 1998, I was selected by TOYO to work at Rayong Olefins Complex, Thailand for six months. Total 26 Indians were selected by TEC from different oil companies on deputation for Pre-Commissioning jobs. In this assignment I got the opportunity to work in the international environment working with Japanese / Americans engineers.

NATIONAL FERTILIZERS LTD. (October 1983 TO May 1992)
www.nationalfertilizers.com
The company is well known for its higher capacity utilization. It has four plants at Nangal, Bhatinda, Panipat & Bijaipur (modern generation gas based plant on Hazira-Bijaipur-Jagdishpur Gas Pipeline). Except Panipat I have worked in all plants Employing different technologies. From 1989 to 1992 I was associated with Bijaipur gas based fertilizer plant. The plant mainly consists of: -
Ammonia Plants (Partial Oxidation, Reformers Etc)
Urea plants (Mitsui-Toatsu, Montedison, Snam-Progetti Etc)
Methanol Plant / Sulfur Recovery Plant
DM Water treatment plant / Boilers
Water Treatment / Management facilities
Cogeneration Plant

AREA OF EXPERTISE

* Adherence to standard / recommended safe work practices and systems. Participate in HAZOP Meetings and provide inputs.

* To monitor and control operating costs by optimizing the use of consumable such as catalyst, chemicals, additives for better operating efficiency / product quality and minimum cost.

* Co-ordination with operations, observing daily yield pattern and product rundown specifications with the objective to eliminate off spec. Products and smooth / optimized operation.

* Participate in Root Cause Analysis, Incident Analysis, risk analysis & prepare process reports with recommendations for corrective actions to avoid recurrence of such undesirable events.

* Development of various Technical schemes, pump performances, process calculations, conservation schemes, performance of heat exchangers, Review of Process Flow / Piping & Instrumentation Drawings.

* Use of Computer Simulation Software viz. PRO II etc. for detailed analysis.

* Process monitoring/ Engineering analysis and trouble shooting, de-bottlenecking / modification studies. Review of Equipment / Instrumentation Data Sheets etc.

* Monitoring expenditure with respect to budgeted plan. Preparation of MIS reports on various aspects of cost control / expenditure.

* Advise operations / laboratory on sampling / testing requirement and ensure safe / trouble free and sustained operation of the facilities.

* Carrying out test runs & identification of limitations in equipments, calculation of Exchangers Overall Heat Transfer Coefficient & unit performance for energy consumption, yields etc.

* Carry Out Heaters Excess Air Survey, calculate furnace efficiencies & suggest measures to conserve energy and reduce losses wherever possible.

* Work out Mass / Energy balance to identify areas of improvement or to minimize losses. Monitor real-time operating parameters trends for analysis.

* To help maintenance of clean environment and level of pollutants of Refinery within limits stipulated by pollution authorities.

* Prepare conceptual process schemes / proposal for consultant study / FEED & detailed Engg.

* Monitoring Crude Receipt / Storage / ullage / Accounting etc.

PERSONAL DETAILS

Alternate E-Mail manoj.singhal@tr-engineering.com
Date Of Birth 07th May 1960
Place Of Issue Indian Embassy, Kuwait
Marital Status Married and have two children. Daughter is elder & doing Computers Engineering in India.
Son, with me, is younger & studying in 11th standard. Wife is a Science Graduate
Nationality Indian

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