Resume - I am a candidate having Total 25 Years of Plant OPERATION and COMMISSIONING Expe...

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Resume #71416

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Objective To obtain a challenging position in the field of Petrochemical, Chemical industry which utilizes my education, skills & experience. My specific areas of interest include a suitable position as Commissioning Manager in repute EPC or Petrochemical Project

MAZOR HIGHLIGHTS
26 Years Plant Operation Experience in Pre-Commissioning & Commissioning field of Petrochemical / Chemicals/ Fertilizer industries on National and International Level. Specific experience in EPC or Petrochemical Projects Pre-Commissioning, Commissioning, Start-up and Operations.
Projects Worked In Technology worked With Experience In Plants

CTCI Corporation Ltd, Taipei, Taiwan
An EPC Company Scientific Design Co USA
As Project Commissioning Manager
Ethylene Oxide/ Glycols plant
As Project Commissioning Manager

Jubail United Petrochemical Complex( JUPC) Saudi Arabia.A SABIC Company. Since2003 ¡K
Scientific Design Co USA
As Project Commissioning Trainer / Operations Lead
Ethylene Oxide/ Glycols plant
As Project Commissioning Trainer / Operations Lead

Optimal Olefins & Glycols Sdn. Bhd. Malaysia. From2001 to2003
(2-Years) Union Carbide USA (UCC)

Dow USA
As Operations / Commissioning Specialist
Ethylene Oxide/ Glycols plant
Ethylene Oxide/ Propylene Oxide Derivatives plant
As Operations / Commissioning Specialist

India Glycols Limited, Kashipur India.From 1988 to 2001(12Years) Scientific Design Co USA
As Deputy Manager Operations / Commissioning Ethylene Oxide/ Glycols plant
As Deputy Manager Operations / Commissioning

India Glycols Limited, Kashipur Pressindustria, Italy
As Deputy Manager Operations / Commissioning Ethylene Oxide/ Propylene Oxide Derivatives plant. Ethoxylates/Surfactants Plant
As Deputy Manager Operations

Shriram Fertilizers and Chemicals Kota India. From 1983 to 1988 (05Years)
Kanega Futchi Chemical Industries, Japan
As technical Assistant

VCM plant/PVC plant. As technical Assistant

Overall Summary At present I am working Project Commissioning Manager
For the Worlds Largest Capacity Ethylene Glycol Plant of Saudi Kayan Petrochemical Complex (KAYAN) in SAUDI ARABIA with CTCI Corporation Taiwan.

Last 4 years worked as As Project Commissioning Trainer / Operations Lead in the Worlds Largest Capacity Ethylene Glycol Plant of Jubail United Petrochemical Complex (JUPC) in SAUDI ARABIA.

2-Years worked as As Operations / Commissioning Specialist in Ethylene Oxide / Ethylene Oxide Glycols / EO/PO Derivatives Alkoxylation / Surfactants Plants of Optimal Chemicals Complex, Malaysia. This is a joint venture of DOW-Chemicals USA and Petronas Malaysia.

12-Years as As Deputy Manager Operations / Commissioning / Assistant Manager / Shift Engineer in EOG ( Ethylene Oxide Glycol Plant) and Alkoxylation / Surfactants plants of M/S India Glycols Limited, Kashipur

5-Years as Technical Assistant / Shift Supervisor in VCM/PVC Plants of M/S Shriram Fertilizers & Chemicals Kota. Plant Technology is from M/S Kanega Futchi Chemical Industries Japan.
Education Graduation/ Degree B.Sc (Chemistry) 1983 - University Science Campus, Maharajas college, Jaipur-INDIA
CTCI Corporation Ltd, Taipei, Taiwan An EPC Company
Position Held: Project Commissioning Manager. Since July-2007
* Responsible for planning, coordination, supervision and execution of all pre-commissioning and commissioning activities associated with the Worlds Largest Capacity Ethylene Glycol Plant of Saudi Kayan Petrochemical Complex (KAYAN) in SAUDI ARABIA
* Development of the pre-commissioning, commissioning and handover strategies, methodologies and schedules.
* Development of the pre-commissioning, procedures and checklist.
* Management of the development and implementation of all pre-commissioning, commissioning and handover activities.
* Provision of a single point of contact for all Company and contractors interfaces with respect to pre-commissioning, commissioning and handover activities.
* Handover systems identifications and Precommissioning / Commissioning and Handover procedures elaboration (part of home activities) ;
* Precommissioning (Site pre-start-up activities, Conformity checks and Static tests execution) ;
* Commissioning (Dynamic tests execution) ;
* Interfacing with Construction, handover completion monitoring to reach the acceptance of the Facilities by the Clients.
OTHER ACTIVITIES
* Assist with agreement and clarification of the definitions of Clarifies that pre-commissioning/mechanical completion and other related items.
* Definitions and responsibilities by written procedures and discussions
Develop, with the CCC Project Manager, a strategy for organizing the Contributes to Project pre-commissioning and hydro-testing scope of work. Pre-commissioning manuals and procedures
Work with the Client/Main Contractor to plan issues of procedures/plans/method statements and other documents required for execution of the project Initiates field staff to help produceƒæcompletion/pre-commissioning phase.
Assist in the orientation of the Pre-commissioning personnel in system priorities and CCC best Influences projects in pre-commissioning administrationƒæpractice methodology and training of personnel
Assist in the recruitment and mobilization of pre-commissioning personnel, as well as with the orientation and training Assists personnel/projects identifying and interviewing enquired of pre-commissioning personnel
* Provides support to project managers 'system priorities' in a timely manner
Jubail United Petrochemical Company-Saudi Arabia. Since 2003 to June-2007
Position Held Project Commissioning Trainer / Operations Lead

Job Profile * Review of Contractors Operating Manuals.
* Co-ordination of pre-commissioning start-up procedures and schedules for all packages.
* Monitor EPC Contractors pre-commissioning, commissioning and start-up activities.
* Review the start-up, operation and commissioning procedures.
* Acceptance of the work performed by Contractors.
* Review test-run procedures. Attend performance test runs.
* Review and approve test run reports.
* Review start-up activities between contractors and licensors technical advisors for the licensed units.
* Co-ordinate and monitor the pre-commissioning, commissioning, start-up and performance test of the whole refinery.
* Provide on the job training for clients operations staff
Achievement Successful Commissioning of Plants.(Integrated Complex).Exposure in making the Standard Operating Procedures / Commissioning Procedures for EOG Plant. Wide Exposure in the field of HSE Management. Good HSE record with no major or minor incidents till date.
Exposure &
Company Profile JUPC is a wholly owned subsidiary of SABIC. JUPC is Sabic's 17th world-scale manufacturing affiliate. The JUPC complex is centered around a cracker producing 1 million tonne/year of Ethylene. Downstream products are 6,75,000t/yr of Ethylene Glycol (EG), 400,000t/yr High Density Polyethylene (HDPE) and 150,000t/yr Linear Alpha Olefins (LAO). The complex is completed with an investment of $2 billion.

Optimal Petrochemicals-Malaysia. From 2001 ¡V 2003 (2-Years)
Position Held Operations / Commissioning Specialist
Job Profile * Responsible for commissioning activities across the contract and manage a team of commissioning engineers and technicians.
* Acted as primary interface between commissioning, other disciplines and the client at a management level. * Responsible for the development of commissioning strategies and procedures and their implementation through to plant acceptance by the client.
* Developed the commissioning programme, manage its implementation and ensure that adequate resources have been allocated.
* Co-ordinate, & be a key player in, Factory & Site Acceptance Tests where required.
* Responsible for ensuring the commissioning team members are thoroughly familiar with the technical content of contractual documents, contractors and clients procedures and construction schedules as they relate to the overall commissioning activity.
* Monitor the content of vendor & sub-contractor documentation to ensure that the correct standards have been adhered to and the correct systems test procedures and acceptance certification is being used.
* Provide technical liaison to resolve technical problems as they arise from construction, engineering, inspection, vendor visits, QA and the statutory authorities with regards to commissioning.
Achievement Successful Commissioning of Plants.(Integrated Complex)Trained in Hazop, Emergency Response Training, Intensive Fire Fighting Operations. Wide Exposure in the field of HSE Management. Good HSE record with no major or minor incidents till date.
Exposure &
Company Profile Optimal Chemicals (Malaysia) is a joint venture formed by Petroliam Nasional Berhad (Petronas) of Malaysia and Union Carbide Corporation, which has been bought out by Dow Chemicals-USA. Working exposure in the integrated complex capacity of the cracker is 600,000t/yr of ethylene and 900,000t/yr of propylene, it feeds the 255,000t/yr LDPE facility. Ethylene oxide capacity 385,000t/yr and ethylene glycol capacity 360,000t/yr. EO-Derivative Plant capacity is 1,60,000t/yr
India Glycols Limited, Kashipur-INDIA From 1988-2001 ( 12-Years)
Position Held Deputy Manager Operations / Commissioning / Assistant Manager / Shift Engineer
Job Profile * Supervise the day-to-day site activities of the Commissioning and Start-up Team and regularly review status with Project Manager, Commissioning.
* Regularly review with Project Manager / Resident Manager the schedule for pre-commissioning and start-up and advice on any problem areas.
* Supervise the work of Commissioning Engineers on the project.
* Review project scope with Project Discipline Manager and/or Lead Commissioning Engineer, and assist in discussions with the Client.
* Ensure commissioning input into flow diagram reviews, HAZOP, model reviews, and Process Safety Review. Supervise preparation of deliverable materials required to meet project specifications.
* Prepare detailed commissioning related plans and schedules for the project.
* Liaise with Licensors and Suppliers to ensure correct schedules for each supply or programme.
* Provide assistance to other departments on specialist issues.
* Supervise graduate engineers allocated to the group.
* Assist with interviews and recruitment of short term contract engineers, for assignment to projects.
* Monitor progress of work on projects against man-hour expenditure and appraise the Manager, Commissioning of any potential overruns.
* Ensure that Health, Safety, Environmental and Quality Assurance are addressed and provide recommendations for review by the Manager, Commissioning.
Exposure
* Identification of Operation procedures and practices
* Development of isolation packages for shutdowns
* Identification of Commissioning and Operations related budget issues
* Input to Construction plan and layout to support Commissioning and Construction needs.
* Identification of Operations Best Practice.
* Input to Operational needs contracts
* Interface with field for Operations issues and sources of data.
* Involvement in Feed phase risk assessments Detail design and construction: Deliverables include:
* Involvement in Operability reviews with co-ordination of field input
* delivery in association with the contractor(s) of field Operations procedures
* delivery and co-ordination of First fills needs for the new Project facilities
* drafting of Commissioning and start-up procedures
* Attendance at and/or co-ordination of Factory Acceptance tests (FAT)
* Input to FAT scopes in association with the Contractor(s)
* Identification of resources to undertake Commissioning
* Input to Commissioning sequences and schedules Post Construction: Deliverables include:
* Supervision of commissioning activities post Mechanical completion. (Contract form will define responsibilities and resources) * Assistance and supervision of Vendor resources to support Commissioning activities.
Shriram Fertilizers & Chemicals, KOTA-INDIA. From 1983 ¡V 1988(5-Yers)
Position Held Foreman
Job Profile Technical Assistant / Shift Supervisor in VCM/PVC Plants of M/S Shriram Fertilizers & Chemicals Kota. Plant Technology is from M/S Kanega Futchi Chemical Industries Japan.

Achievement Commissioning experience of the PVC Plant.
Experience in working on processes based DCS (Centum) and PLC system.

Personal characteristics:
* Self-motivated with good inter personal & communication skill.
* Adaptable, analytical, Self-starter, committed & able to work independently.
* Believer in teamwork, result oriented, willing to learn new technology.
* Able to lead to meet quality, production targets & problem solving in multi culture atmosphere.
* Strong interpersonal skills
* Strong management skills.

* BEHAVIOURAL COMPETENCIES
Competencies Level Description
Critical Competencies:
Self Management for Develops long term goals and plans
Self Confidence to Chooses Challenges or Conflicts
Conceptual Thinking for Clarifies Complex Data or Situations
Concern for Quality to Make or suggests improvements
Initiative to Creates opportunities
Client Focus to Understands the Customer
Overall Activities performed as basics
Demonstrated leadership, problem solving, and communication skills
* Proficient with PC's and Plant Information Systems
* Conducted regular rounds in Unit to ensure safe and reliable operation of equipment.
* Conducted routine duties to ensure safety equipment is reliable and ready for use.
* Permit and monitor Maintenance work to ensure the work is conducted safely and efficiently.
* Operate Ethylene Oxide Glycol plant equipment for safe, efficient, and reliable operations.
Monitor unit operations and take appropriate corrective actions to maintain stable plant operations with minimal supervision or instruction.
* Maintain communications with the Board Operators, Assistant Team Leader and Team Leader.
* Assist Team Leader and Assistant Team Leader in documenting activities during the shift.
* Maintaining the environmental standards of the Complex/ Company
* Assist in maintaining production schedule and quality standards
* Interface with Maintenance, Laboratory, and Logistics as appropriate
* Troubleshoot plant operations
* Work as Operations Specialists and with Process Engineers to optimize unit operations and profitability.
* Assist with Operator Training and development of training materials
* Review, revise, and write SOP's.
* Participate in Incident Investigations activities

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