Resume - I have completed Four Year Batchelor of Chemical Engineering from Pakistan and h...

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Resume #71931

CONTACT INFORMATION:
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OBJECTIVE:
\TO WORK IN A DYNAMIC AND CHALLENGING ENVIRONMENT WHERE I CAN PERFORM MY SKILLS AND KNOWLEDGE FOR THE BETTERMENT OF THE PROJECT.

POST APPLIED FOR: Process Design Engineer

ACADEMIC RECORD:
B.Sc. Chemical Engineering ICET, University of the Punjab
(2001-2005) Final Professional Result, 1st Annual Examination 2005 %age Obtained: 74.58
B.Com. University of the Punjab
(1999-2001) Punjab College of Commerce, Lahore %age Obtained: 69.15

WORK EXPERIENCE

CAREER MAJOR HIGHLIGHTS

1. I have an experience of almost 3 years of process engineering on fertilizer plants and have worked on ammonia, urea and utilities.

2. I have visited Japan for almost 2 months for Verification of Basic Engineering Documents of Urea Plant and attended meetings with Stamicarbon (Urea Plant licensor) and the contractor.

3. I have attended Urea coordination meeting at Netherlands with our engineering contractor and Urea Plant licensor.

4. Has obtained the training of Aspen Plus 2006.6 and Aspen TASC+ 2006.5 provided by Aspen Tech Partners.

Current Experience:

I'm currently working as a Process Engineer in Fatima Fertilizer Company Limited (initially was on Ammonia Plant) since September, 2006. Following are the lists of projects I have completed during my job:

AMMONIA PLANT (Sep 2006 – Jan 2007)
* Has reviewed the Process Flow Diagram of Ammonia Plant (Kellogg Design).
* Presentation on UOP Benfield and Eickmeyer Catacarb System.
* Has studied the Kellogg, UK Relocation Study Report.
* Has studied the Parrish Process Report.
* Has done the Cooling Water and Steam Balance of ammonia plant.
* Exchanger simulations of relocated exchangers such as Air Cooler, Ammonia Converter effluent cooler, Synthesis Gas Compressor Intercooler and CO2 product cooler.
UTILITIES (Feb 2007 –Feb 2007)
* Has worked on the economies of the chemicals used in Demineralization Plant.
* Has reviewed the documentation on the Reverse Osmosis Plant.
* Correspondences with various vendors.
UREA (Mar 2007 – Till Now)
* Has visited Japan for Basic Engineering of Urea Plant.
* Has reviewed the Cause and Effect Matrix of Urea Plant.
* Sizing of CO2 Compressor
* Vendor P&ID's of CO2 Compressor, HP Ammonia and Carbamate Pump
* Has been involved in Hazop Study of Urea Plant with the Stamicarbon (licensor).
* Has reviewed the equipment data sheets of Urea Plant.
* Has reviewed the machinery data sheets of Urea Plant.
* Has reviewed the Piping and Instrumentation of Urea (Stamicarbon Technology).
* Has reviewed the Piping Layout and Plot Plan of Urea.
* Has reviewed the Prill tower design and its related accessories.
* Has reviewed the Instruments Data Sheets (Control Valves, Flow meters, Analyzers etc)
* Has reviewed the DCS Configuration of Urea Plant
* Has participated in the Kick off Meetings with the licensor/ Contractor for Basic Engineering of Urea Plant
* Has reviewed the MOS/ POS of Urea Plant
* Has participated in other activities of Urea Plant such as Erection activities monitoring, preparation of Lay Down Area, Civil Structure Design, Plant Layout, Prill Tower Elevator, Steel Structure and color coding
ERECTION ACTIVITIES
* Has supervised the civil construction jobs of main melt structure and pipe rack
* Has supervised the piling activities of Prill Tower and other columns
* Layout for storage area
* Has participated in the Daily Construction Meeting and discussion of weekly construction plans.
* Other miscellaneous activities regarding review of vendor drawings, concrete outline drawings etc.

Previous Experiences:

1. Worked as a Process Design Engineer of Utility Boiler and Heat Exchangers in Descon Manufacturing Business area from July 19th, 2007 to September 22nd, 2007.

2. Worked as a BMR process engineer (NH3 plant) at Fauji Fertilizer Bin Qasim Limited, Karachi (25th April 2005-24th April 2006). Following are the lists of projects I have completed during my training:

PROCESS DESIGN:

1. Piping Design:
* Calculation of Pressure Drops across the piping of ammonia lines, water lines and process gas lines.
* Sizing of process gas, water and steam condensate lines using different piping criteria's.
* Selection of piping materials using API-941.

2. Process Simulation:
* Process simulation of ammonia plant.
* Process Simulation of Ammonia Storage Loop.
* Modifications in the P &ID's of ammonia plant.

PROJECTS ON HEAT EXCHANGERS:
* Process package of Methanator Trim Heater.
* Process Package of Methanator Effluent exchangers.
* Process Package of Synthesis Gas Chiller.
* Process Package of Converter Effluent Exchangers.
* Manual Thermal Design of Boiler Feed Water Heater.
* Manual Thermal Design of Ammonia Vaporizer.
* Pressure Drop calculations across the exchanger.
* Selection of heat exchanger materials using API-941.
* HAZOP Analysis of different exchangers for different services.
* Sizing of knock out drums.
* Studied GA drawings for different exchangers.

PROJECTS ON MACHINERY:
* Process Package of Air Compressor.
* Studied the Centrifugal Compressor Performance Curves
* Process Package of Turbine Driven Cooling Water Pump.
* Pressure Drop Calculations for the air compressor train.
* Centrifugal compressor sizing.
* Centrifugal Pump sizing.
* Antisurge Control Loop of Ammonia Refrigeration Compressor.
* Desuperheater calculations for the liquid ammonia injection nozzle.
* Calculation of NPSH for a centrifugal pump.
* Line sizing for steam turbine.
* Power requirement calculations for centrifugal compressors / Sizing of centrifugal compressors.
* Power requirement calculations for centrifugal pump / Sizing of centrifugal pump.
* Power requirement calculations for steam turbine / Sizing of turbine.

PROJECTS ON INSTRUMENTATION:
* Sizing of a PSV (spring operated and pilot operated) and development of specification sheet.
* Studied API-520 for PSV sizing.
* Sizing of different control valves and development of specification sheet.
* Flow meters sizing and development of specification sheet.
* Rupture Disc Sizing.
* Development of Pressure and Temperature gauges specification

PROJECTS ON OTHER EQUIPMENTS:
* Evaluating Benfield system of ammonia plant.
* Report on cooling water requirement for the revamp case.
* Correspondences with various Vendor Companies for BMR Projects.

TA-2006 ACTIVITIES:
* Have supervised the Catalyst unloading, loading and reduction activities of:
o Primary Reformer o Ammonia Converter o And Desulfurizor Beds.
* Have been involved in measuring reformer tubes differential pressure using a dP Guage.
* Have supervised the unloading, washing and loading of pall rings in the Ammonia Absorber.
* Have observed the waste heat boiler rigging activities, furnace (primary reformer) tube replacement & HP-Jetting of Heat Exchangers.
* Have been involved in the Waste Heat Boiler boiling and drying out activity.

SHUT DOWN-2005 ACTIVITIES:
* Have supervised the Catalyst loading, unloading and reduction activities of:
o Low Temperature Shift Converter o Primary Reformer, o And Desulfurizor Beds during shut down.

SAFETY TRAINING:
* Has participated in the BMR weekly safety talks
* Has been involved in the Safety Training Program by the Safety department

PRESENTATION:
* Have been involved in the final presentation on Centrifugal Compressor.

Industrial Training:

One month training experience at Pak Arab Fertilizer Corporation, Multan. Work on the ammonia plant.

Engineering Software's Skills:

* HTRI Xchanger Suite 4.0
* Aspen Plus 2006.5, 11.1
* Aspen TASC+ 2006.5
* HYSYS 1.1, HYSYS 2.2, HYSYS 3.2 (Process Simulation)
* Aspen Hysys 2004
* Aspen HTFS (Thermal Design)
* PRO-II (Process Simulation)
* CHEMCAD 513 (Process Simulation Software)
* CTI cooling water tool kit (cooling tower performance)
* Winsim
* Fluid Flow
* SINET 7.0
* AUTOCAD 2000
* KED (Boiler Design Software)
* Microsoft VISIO
* Microsoft Visual Basic
* First Vue, Valspeq, Masoneilan Quick Size, PROS (control valve sizing)
* Tyco Safety Size 2002, SRVS (safety relief valve sizing software)
* Rupture Disc Sizing Software
* Steam Trap Sizing Software

Projects:

* A Plant Design Thesis on the manufacturing of Benzene from Hydrodealkylation of Toluene.
* A Process Report on the Preparation of water based flexographic printing ink.

SHORT COURSES

* Course on Presentation Skills Improvement from FFBL.
* Course on Presentation Skills from Pak Arab Fertilizer Ltd.
* Course on Web and Graphic Designing from Department of Mathematics, University of the Punjab, Lahore.
* Course of AUTOCAD (2000) from Institute of Chemical Engineering and Technology, University of the Punjab.
* Participated in the seminar of TYCO Valves.

COMPUTER SKILLS

Well known with the Microsoft Visio, MS-Excel, MS-Word, MS-Outlook, Internet Explorer, Visual Basic, and MS-Power Point. I am well versed in computer operating, English composing, Internet (Browsing E-mail and Searching etc).

EXTRA CURRICULAR ACTIVITIES

Avocations:

Reading books, body building, snooker, table tennis, cricket, internet surfing, listening music, watching movies and writing poetry.

Achievement:

I have been awarded as one of the world's top ten amateur poets by the www.poetry.com.

LANGUAGES I SPEAK

* English
* Urdu

REFERENCES
Will be provided

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