CONTACT INFORMATION:
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OBJECTIVE:
* Seeking the Position of "Senior Instrument Engineer-PMT/EPC Roles"
CAREER SUMMARY:
Graduate Instrumentation Engineer with 19+ years experience as "Instrumentation Engineer- PMT/ EPC" in Pre-commissioning, Commissioning/ Start-up and Project management of major Overseas Oil & Gas (onshore) Projects such as LNG, Refinery, Gas& Oil separation (GOSP), Remote Gas gathering manifolds and wellheads, Crude Oil Pumping stations and Pipe lines Gas custody metering stations, Petrochemicals (Ethylene cracker, Ethylene Glycol, Poly Ethylene, Poly Propylene), Power Generation (GE Gas Turbine, Lignite fired boilers) and Industrial wastewater treatment Plants. Presently working as Lead Instruments& Controls Engineer with Petrofac on SHELL-PDO JV, Gas and oil separation plant and Gas production wellheads and manifolds in south Oman, Middle East.
WORK EXPERIENCE:
* 19 Years as "Instrumentation & Controls Engineer- PMT/ EPC Roles in Oil& Gas, Petrochemicals".
* Graduate Engineer in 'Electronics& Instrumentation Engineering' and has passed out in 1989.
KEY SKILLS AND CAPABILITIES:
* Provide Project Management (PMC), Technical Support, lead/ assist in Pre-Commissioning/ commissioning, Shutdown Tie up Jobs/ Turn around.
* Perform Instrument Loop test, verify Cause and Effects (ESD, Fie&Gas), and coordinate Process Function control loop narratives verification and start up assistance.
* Assist in Utilities commissioning such as Instrument air, nitrogen and water packages and Process areas Pre-commissioning such as separators, booster compressors (GE Oil &Gas) start up assistance.
* Coordinate preparation of Instrument and Fire and gas, loop test packages and monitor/ control progress.
* Review Engineering drawings (inter connections, instrument and equipment layouts, cable schedules, loop drawings, data sheets and participate in vendor packages/ drawings review meetings
* Familiar to Work Permit systems (Saudi ARAMCO, RASGAS-Qatar, BP-Georgia CIS, EQUATE-Kuwait).
* Familiar to Emerson FCS/IPS/FGS Delta V, ABB Advent ICSS, Honeywell DCS, Invensys Foxboro I/A Series DCS, Triconex 1131(ESD), Honeywell Logic Manager, SCADA (Intellution FIXDMACS HMI), Allen Bradley, Siemens PLC etc.
* Familiar to Field Instruments like Smart Transmitters, Control/ shutdown/blow down Valves, Machine health monitoring, Flow Fiscal metering, Fire& Gas, VESDA, Gas Well head Emergency Shut Down systems, I & C related to Gas turbines (GE), Compressors (Elliot), Anti surge controllers (CCC).
* Familiar to Loop drawings, Lay out of cables, instrument locations, wiring diagrams, P&ID, Cause& Effect drawings.
* Coordinate Telecom equipment commissioning (Page Europa make) like CCTV, Public address/ General Alarm, Access control and intruder alarm systems, General Radio Paging, Tetra Radio systems.
* Participate in Factory acceptance test (Emerson Jebel ali FAT) and coordinate for Site acceptance test (SAT).
* Represent PMC contractor in System based walk down and generate Punch List and acceptance.
* Ensure that all test reports/ forms are completed correctly and input into the WinPCS/ GOC systems
* Review on behalf of PMC, Mechanical Acceptance documentation Systems.
* System Turn over including preparation of applicable as-built documents and inspection records required by the contract. Review/provide inputs for Handover Dossiers of turn over systems.
* Familiarity with API, BS, EN, IEC, IP, NEMA standards & codes of practice.
* Develops Procedures for Instrumentation Pre-comm. / Comm. Method Statements, Job Hazard analysis, also provide Instrument& Control to process areas commissioning procedures.
* Identify and develop the training programs. Familiar to work with multinational work force.
* Support CMMS Group (Maintenance Management system) in populating the E& I Database.
* Computer skills include MS Office, Word, Excel, Access, In Tools database.
* Familiar to SHELL Global solutions DEP's and FSI (Flaw less Startup initiative).
WORK EXPERIENCE HISTORY (Starting from Recent):
Aug' 2006 ~ TILL DATE
Project: HARWEEL GAS& OIL SEPARATION AND GAS GATHERING MANIFOLD/WELLHEADS, Oman
Client: PETROLEUM DEVELOPMENT OF OMAN (PDO) & SHELL Global Solutions, OMAN
Employer: PETROFAC INTERNATIONAL LTD, SHARJAH, UAE - EPC
Job Title: Lead Instrumentation& Controls Engineer
* Represent company in Factory acceptance Test (FAT-Emerson Delta V Field Bus) and comments on shortfalls
* Prepare Pre commissioning/ Commissioning Method Statements/ Procedures, Job risk analysis
* Direct and control of Instrument calibrations. Data population based on systems/ subsystems mark up and coordinate with Turnover team to feed into winpcs system.
* Review Vendors Pre-comm. / comm. procedures, preservation and shipment to site, Site integration.
* Prepare Activity lists/ Plan Manpower/ budget assistance/ VOR s estimation/ test equipment list.
* Maintain project documentation and correspondence files. Review and Identify spares for comm.
* Coordinate for WINPCS completions systems- Review and modify Check sheets/ Database population/ Identify applicable check sheets for each type of activity.
* Participate in Design review of I & C, Telecoms- Commissioning and Construction drawings, installation procedures, Pre-commissioning and Commissioning Procedures and submit to PDO
* Review the drawings for Instruments (Process, F&G), Hardware layout, installation, Cable schedules/ terminations, Loop drawings and also In Tools database.
* Review and Prepare WINPCS Check sheets type A, B, C and Plan Resources.
July 30'2004 ~ Apr'2006
Project: AGT Crude Oil Pumping stations 1&2, SCP Gas Flow Metering Stations MS-80, 72& 75
Client: BRITISH PETROLEUM (Baku, Azerbaijan-Tbilisi, Georgia-Ceyhan, Turkey)
Employer: AMEC-SPIE-PETROFAC INTERNATIONAL Joint Venture, Tbilisi, Georgia (CIS) - EPC
Job Title: Instrumentation& Controls Engineer
* Provide Technical support, Pre- commissioning, Commissioning and Start up assistance to BP.
Crude Oil Pumping stations (BTC Crude Oil Project):
* Direct and Monitor Instruments Loop test connected to PCS/ ESD (ABB), Gas turbines (SOLAR), Crude Topping Unit, Main Oil Line Pumps (SULZER), Fire & Gas system, Crude Topping Unit, Filter Strainers, Flow Metering, Compressors, and Diesel Generator Sets, Potable water, Nitrogen, Fire& Diesel Pumps, Deluge water spray System in Crude Oil Pumping stations Project.
* Perform and direct Cause& Effect Checks, Process Control Narratives sequence/ logic verification.
* Pre-commissioning of Low voltage switch gear and subsequent motor runs (local and remote)
* Assist in Plant start up as a core member of BP-Petrofac Integrated commissioning team.
South Caucasus Gas Flow Custody metering (SCP Project):
* Flow metering stations and block valve stations on Pipe lines- Loop test, C&E test, logic start up sequence test in Pressure reduction Gas skids (slam shut off valves), Flow metering stations, Water bath Heaters (Wax removal) and Burner management system, Station Inlet/ outlet valves (Paladin) in South Caucasus Gas Pipe line and Custody Flow Metering stations.
Jan 03' 2003 ~ July 20' 2004
Project: RasLaffan LNG Trains-3& 4 Expansions. Project, Raslaffan Industrial City, Doha, Qatar
Client: Chiyoda Corp, Japan (LNG Train-3&4) & Snamprogetti, Italy (Utilities, off site, off Plot area)
Employer: Consolidated Contractors International Company, Qatar- EPC Role
Job Title: Instrumentation Engineer
* Direct Pre-commissioning activities of Loop test of Field Instruments, Control room hardware (Control panels, marshalling cabinets, mimic panels, Consoles/ Net work equipment and Panels inter connection Hard wire and Serial communication cables, Foxboro I/A DCS (Invensys), Triconex (ESD), Gas Power Turbine (GE Mark 5) and MR&C3, Fire & Gas panels, instruments related to Compressors (ELLIOT make, Turbines GE Mark V), Fisher FIELD VUE Digital valve Positioners fitted on Tyco ESD Valves.
* Coordinate with WINPCS, QA/ QC teams for Hand over Documentation of instrumentation
* Lead a team of 45 Inst. Tech, 3 Supervisors in LNG Train-3, Offsite, and Off Plot, Utilities.
* Support Instrument Loop testing and Coordinate for Cause& Effect Checks, Process Control Narratives sequence/ logic verification.
* Pre-commissioning of Low voltage switch gear and subsequent motor runs (local and remote)
* Supervise Preparation of the Loop Test Packages/ Turn over of priority systems in TRN-3.
Sep' 2002 ~ Dec '2002
* Stayed back in India, away from work due to Personal family reasons.
June '2001 ~ Aug '2002
Project: 2x 210 MW Boilers Erection Package of Neyveli Lignite Corporation, (T.N), India.
Client: ANSALDO ENERGY SERVICES (I) LIMITED (Subsidiary of Ansaldo spa, Italy)
Employer: TATA PROJECTS LIMITED, Hyderabad, INDIA- EPC Role
Job Title: Senior Instrument Engineer- Construction (Instruments& Control)
* Perform Instrument Loop checks and Commissioning of field instruments, ABB DCS hardware, Analyzers and Pre-commissioning of Low voltage switch gear and subsequent motor runs (local and remote)
* Supervise instrument Calibrations and Coordinate with Client Company for successful testing of Control& Instrumentation Logics / Cause& Effects and Field Instruments.
* Progress review, Documentation review and technical input to engineering, System based walk over and coordinate for Turnover system Handover.
Nov '1997 ~ June '2001
Employer: FAFCO LTD, DAMMAM, Saudi Arabia (worked in below Projects)
April '2001 ~ June '2001
Project: Hawiyah Gas Plant- General Utilities Plant, Saudi Arabia
Client: Saudi ARAMCO, KSA- PMC Team Member Role
Job Title: Instrument Engineer- Commissioning
* Perform Instrument loop checks, ESD& F&G Cause and Effect checks and support Utilities Plant equipment trial runs and control system is ABB Advent DCS.
* Major equipment Includes Boilers (MACHI, Italy), Cooling water Towers, Sand filters, Instrument air Compressors, DM water, Nitrogen and LP, MP& HP steam.
June '2000 ~ April' 2001
Project: Poly Propylene-2 Plant, Propylene Spheres, MTBE Plant Utilities Expansion, KSA
Client: Saudi European Petrochemicals Company (IBN ZAHR), KSA
Employer: Secondment to Saudi Arabian PARSONS Limited, KSA (Head Off. Pasadena, CA, USA)
Job Title: Construction Engineer- Instrument/ DCS- EPC Role
* Coordinate Hardware installation of DCS (Honeywell Experian stations with PCN), ESD (Triconex), PDCS 1&2 systems (ABB AUGUST), Extruder Instrumentation and PLC (KOBE, JAPAN), Vibration
* Monitoring System (Bentley Nevada), Loss in weight feeders (K-TRON), Rotary Feeders PLC (BELOIT), Analyzers House (MEASURMENTATION), Hydrocarbon Gas Detection system (SIEGER)
* Construction monitoring of field instruments, Gas Analyzer shelters from field to DCS/ PLC.
* Coordinate installation of serial communication linksRS232, RS485, RS422, RS449 between DCS and Other Control PLC(s), Fiber optic cable laying/terminations in patch panels, DCS
* Coordinate for installation of Radar type level gauging (ENRAF) in Polypropylene spheres and Custody Flow Monitoring (Daniel Europe), Utilities area 700, new bagging lines 3,4 (MOLLERS)
* Coordinate during SHUTDOWN of MTBE/ PP Complex, Additional Tie INS/ Modification jobs (YOKOGAWA DCS), ESD and First out PLC (PETRONIK), bagging lines (SIEMENS) and Field Instruments.
* Assist in Pre-commissioning and Commissioning.
Nov '1998 ~ May '2000
Project: KHUFF GAS WELLS (46nos), Hawiyah-206 Gas well & Flow lines, GOSP-2, KSA
Client: SAUDI ARAMCO, KSA- PMT
Employer: Secondment to ARAMCO PMT- Commissioning Team
Job Title: Instrument Supervisor- Commissioning
* Perform Instrument loop checks, ESD& F&G Cause and Effect checks
* Configure Pressure, Temperature, Flow, Differential Pressure, Venturi, Coriolis Mass flow transmitters (Rosemount HART protocol). Prepare instrument loop Packages.
* Perform instrument loop checks from field instruments to RTU (FISHER) and to SCADA (YOKOGAWA)
* Perform Cause& Effect checks related to ESD, Fire& Gas.
* Coordinate Commissioning and Start up of H2S gas monitoring systems (General monitors), Gas well Shut Down system (HALLIBERTON), Instrument air Compressors (HAMWORTHY).
Mar '1998 ~ Nov '1998
Project: Rastanura Oil Refinery- Industrial wastewater Plant, Hydrogen Cracker, KSA
Client: SAUDI ARAMCO (Saudi Bechtel Limited), KSA – PMT Role
Job Title: Instrument Engineer- Construction& Commissioning
* Supervise Instrument Loop Test of field instruments connected to Honeywell TDC-3000, ESD Hardware (Triconex), Gas & Process analyzer systems and coordinate Bench calibration of Instruments.
* Coordinate for Cause & effect checks and Function logic checks of Process and Utilities.
* Familiar to field instruments like Honeywell Smart type transmitters AP, GP, DP, Magnetic flow, Control Valves (Fisher, Valtech, Masonelan of Dresser Industries), Actuators (Fabri, Neles James bury), Gas detection systems (General monitors) pH Analyzer (Rosemount), Turbidity analyzer (Monitek), Level switches (SOR), Level transmitters of RF type, ultrasonic Type (Magnetrol), Floating roof type level (Endress +Hauser), Vibration Monitoring (Bentley Nevada)
Nov '1997 ~ Feb '1998
Project: Southern Area Gas and Oil Separation Plants Control systems upgrade unit, KSA
Client: Saudi ARAMCO, KSA- – PMT Role
Employer: Secondment to SAUDI ARAMCO DESIGN UNIT
Job Title: Design Instrument Engineer
* Develop Piping & instrument diagram incorporating Project Instrument Database, Instrument Loop diagrams, Instrument specification Sheets, Cable Inter Connection charts, Fire& Gas Detectors layouts, Field Instruments layouts, and Cause and Effect diagrams. Familiar to IN_TOOLS, MS ACCESS and other MS Windows Packages.
April '1994 ~ Nov '1997
Project: Pre-comm. and Comm. of Instrumentation (Honeywell DCS)
Employer: Associated Cement Companies Limited, Phase-1 (1.2MTPA) & Phase-2 (1.5MTPA) Expansion Projects, M.P, India- PMC Role
Position: Assistant Manager- Electrical & Instrumentation (Promotion from Senior Engineer)
* Review Piping & Instrument diagrams, Instrument loop diagrams, Instrument specification sheets, Inter connection charts fore protection system provided by engineering contractor (ENTECH)
* Coordinate Instrument Loop Test connected to Honeywell DCS (TDC-3000) hardware, Thyristors Drives (ABB), CO & Oxygen analyzers (Hartman & Braun), Loss in weight feeders (Jenson & Nicholson) UPS, Motor Control circuits (L&T switch gear) local/ remote operations, Actuators for Valves/Dampers Limitorque/ Rotork)), Automatic Rotary packers (Ventomatic spa Italy) and Interface with Honeywell logic Manager and SCADA (FIXDMACS, Intellution software). Basic field instrumentation installation done by Larsen & Tourbro (ECC).
April '1990 ~ April '1994
Project: Commissioning and Start up of MAX-1 (Leeds & Northrup) DCS, field Instrumentation in Captive Power Plant, Acrylic Fiber Plant, and Nylon Tyrecord Plants
Employer: JK Synthetics Limited, Jhalawar Complex, Rajasthan, India- PMC Role
Job Title: Instrument Engineer
* Responsible for Testing of field instrumentation in polymerization reactors, solvent recovery units, spinning lines, Auto clave in Acrylic fiber unit, Polymerization reactors in Tire cord unit, Boilers and Turbine in Captive Power plant, DC Drives (BMB Thymatic spa, Italy) for spinning lines in Acrylic Plant, Inverters (Toray) for spinning lines in nylon Tire cord Plant, UPS (2X 100KVA), Polymer Conveying System (Siemens PLC), Fire protection system (New Fire engineers, India).
* Configure Rosemount SMART Transmitters (Pressure temp flow level) and supervise erection of Turbine Flow meters (KROHNE Marshall), level & pressure controllers (Masonelan, Taylor, Bells), Control valves
* Pre-comm. / Comm. and later assist in Start up of plants with MONTEFIBRE, Italy teams.
* Absorbed in central Maintenance Department of Jhalawar complex.
Professional Qualification & Membership:
* Graduated in "Electronics& Instrumentation Engineering" (B.Tech), Kakatiya University, India in1989
* Formerly Member of International society for Measurement & Control (ISA, CA, USA), KSA (1999-2000)
* Nominated as "Member of Institute of Engineer, India (MIE)", India in 2006.
* Formerly Member of Quality circle Forum of India (Kota, Rajasthan chapter, India) (1991-93)
* Microsoft Windows programs like MS WORD, MS EXCEL, MS ACCESS, IN_TOOLS user applications
* Good knowledge of English both spoken and written. Good communication skills.
Certifications / Training Programs Attended:
* HONEYWELL (INDIA) DCS- APM Implementation, TATA Honeywell Center, India
* SARLA TECHNOLOGIES, INDIA- INTELLUTION FIXDMACS SCADA, Mumbai, India
* SIEMENS (INDIA)- Digital DC Drives, SIEMENS, India
* ABB (INDIA)- Analog DC Drives, ABB, India
* ABB (INDIA)- Slip Power Recovery systems, TATA LIEBERT (INDIA)- UPS-2X100 KVA, ABB, India
* HARTMAN& BRUN (INDIA)- Gas Analyzers, New Delhi, India
* INSTRUMENTATION LIMITED (INDIA)- Process Instrumentation& Control, Kota, India
Date of Birth& Nationality:
* April 09, 1967 (41 years), INDIAN PASSPORT HOLDER.
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