Resume - I"m a Skilled South African Millwright and Mechanical Fitter (Red Seal)

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Resume #73293

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Nationality: South African
LOCATED IN: Durban Group Five Team Leader Maintenance Electrical & Mechanical (Contractor)

APPLYING FOR THE POSITION: Team Leader Maintenance

EDUCATION

Tertiary Institution: M.L.S Technical College (Durban)
Qualifications: T1 & T2
Dates: Jan 1987 to July 1988
Tertiary Institution: St Oswald's Technical College (Newcastle)
Qualifications: NTC 3 to NTC 5 Plus three subjects on the NTC 6 level
Dates: September 1989 to September 1991
High School: Stanmore Secondary School (Durban, Phoenix)
Qualification: Metric (English; Afrikaans; Maths; Biology; Technical Drawings; Account & Science)
Date: 02 December 1986
Other Courses: Industrial Supervision; General Maintenance Planning; Maintenance Co- Ordination; Hydraulics; Pneumatics; Overhead crane Maintenance; Safety; ISO 9002; Safety Management; Union Negotiations; Labour Management.
Computer Literacy: SAP; Microsoft Office complete package & Time Line Maintenance package.

GENERAL INFORMATION

Availability: 14 Working days
Home Language: English
Other Languages: Afrikaans & Zulu
Own Transport: Yes
Drivers Licence: Code 08
Marital Status: Married with two dependants
Willing to relocate: Yes
Identification No.: 6903245103089
Interests/Hobbies: Fishing & Cooking
PERMANENT EMPLOYMENT

Current Employer: HONEYWELL FLOUR MILLS LIMITED (Resign from Honeywell)
Company Profile: PRODUCTION OF FLOUR; SEMOLINA; PASTA & SURGUR
Dates: 01 July 2007 joined Honeywell flour mills

Job Title: Millwright of the flour mills/Conveyors
Key Responsibilities: I initiate and develop strategies plus direct the activities within a Mechanical Engineering section. I am quite familiar with the maintenance philosophies, business principals, planning system, and knowledge of the OHS Act.
I lead a diverse maintenance team which focus on breakdowns and scheduled maintenance. My goal is to have breakdown free plant and assist production at any give time with maintenance related issues. Work is carried out according to the OHS Act and Machinery Act.
I follow a scheduled maintenance plan for the year which is updated regularly to stream line our function. Presently I am using the SAP maintenance package. I work closely with the maintenance controller and planner discussing issues regarding weekly, monthly, three monthly, six monthly, yearly, and shutdown maintenance plan. In emergencies I am able to improvise at times to reduce downtime while adhering to all policies in place. My job involves working together with various other departments and vendors.

Breakdown reports are discussed daily amongst senior maintenance people in the department. Part of my responsibility is to ensure that a training plan is in place for each member in my team, while coordinating their annual leave schedule and standby roster. My performance is rated by using a KPI system.

List all the tasks I'm required to perform

High - speed packaging and Robotics
Bottle unscrambles, Bottle rinsers, Liquid fillers, Cappers, labellers, Sleeving machines, Conveyors, Turntables, Heat tunnels, Sleevers, Coders and Support packaging machinery.

1. Equipment availability is adhered to.
2. Maintain all equipment to as built conditions.
3. Maintain all equipment safely.
4. Ensure all equipment & machinery is safe to use at any give time.
5. Ensure that the factory registers are updated regularly.
6. Improve on maintenance practice regularly.
7. Ensure staff trained often to improve our maintenance techniques.
8. Reduce running cost.
9. Maintain and control maintain wage bill.
10. Ensure statutory are logged update improve and auditor internally often.
11. Ensure that plant is maintained as per machinery and OHS act.
12. Investigation the lack of performance within the maintenance team.
13. Maintenance of cost internal and external wage.
14. Review maintenance cost regards spares repairable and roteable.
15. Ensure there pay back from our maintenance activates.
16. Carry out disciplinary when required
17. Ensure policy and regulation are maintained and adhered to.

List particular processes that I have knowledge and experience of

1. Steel manufacturing plants.
2. Rubber and tyres plants.
3. Primary Aluminium smelter.
4. Flour mills
5. Sugar refineries

Achievements: Reduce maintenance external wage bill by $ 83000US in a month.
Reason For Leaving: Better prospects

Previous Employer: Hillside Smelter Richards Bay
Company Profile: Primary Aluminium Smelter
Dates: May 1995 to 01 May 2007
Job title: Shift Hybrid

Key Responsibilities:

* Maintain a safe environment and plant reliability.
* Ensure production is maintained by effective repairs.
* Action all breakdowns in quick and safe possible manner.
* Ensure vendors work safely and adhere to company in house producers.
* Report on spare and material stock outs.
* Report all technical details that make effective route cause analysis.
* Assist production supervisors in to maintain effected production.
* Shut down and start plant for production, engineering projects or general maintenance.
* Brain storm recurring breakdowns until it's doctored or controlled.
* Compile report at end of every shift.

I worked on and maintained the following equipment list below in at the Hillside Aluminum Smelter for 13 Years

1. Substation Area Equipment. (CASTHOUSE & POTROOMS)
2. PTA's ECL Overhead automated cranes. (POTROOMS)
3. Ladle cleaning Machine. (Installed during construction and maintained) (CASTHOUSE)
4. Tube cleaning Machine. (Installed during construction and maintained) (CASTHOUSE)
5. Dross cooling equipment. (Installed during construction and maintained) (CASTHOUSE)
6. Ladle Skimming Machine. (CASTHOUSE)
7. Weighbridges. (CASTHOUSE)
8. Water cooling plants. (CASTHOUSE)
9. Compressors. (CASTHOUSE)
10. Hydraulic power packs ( Furnaces, Ingot casting machines and Ladle cleaning Machine)
11. Holding and Heating Furnaces in the Casthouse.
12. Launder equipment and control equipment. (CASTHOUSE)
13. Tilting launders and casting wheels. (CASTHOUSE)
14. Ingot skimming ABB Robots. (CASTHOUSE)
15. Ingot casting chains conveyors. (CASTHOUSE)
16. Ingot drop out and demoulding equipment. (CASTHOUSE)
17. Ingot cooling tunnels. (CASTHOUSE)
18. Ingot layer conveyors. (CASTHOUSE)
19. Ingot Stacker, ABB Robots. (CASTHOUSE)
20. Strapping Machine. (CASTHOUSE)
21. Stacking Conveyors. (CASTHOUSE)
22. Weight Scales. (CASTHOUSE)
23. Barcode readers. (CASTHOUSE)
24. ABB Gantry robots. (CASTHOUSE)
25. Horizontal cast machine (HDC) and surrounding equipment. (CASTHOUSE)

Achievements: Construction supervisor for the Mechanical Team to Ladle Cleaning Machine expert to Maintenance Controlling Dept to Cast house Maintenance Team to Shift Hybrid Team.

Reason for leaving: I was offer employment by Honeywell Limited as Maintenance Manager in West Africa, Lagos, Nigeria with a good package.

Previous Employer: Saudi Steel
Company Profile: Manufacturer of Iron and Steel
Dates: 1994 to April 1995
Job title: Maintenance Project Planner

Key Responsibilities:

1. Isolations.
2. 400 volt switch in local substations.
3. 3.3KVA switch at Main power grid at Saudi Steel.
4. 6.6KVA switch and isolation.
5. Main H.T protection.
6. Loading of SAP notifications.
7. Loading of SAP works orders.
8. Improvements on yearly maintenance schedule on SAP.
9. Assisted with union issues.
10. Maintain and enforce the company policy.
11. Development of static and dynamic process simulation models.
12. Project evaluation.
13. Design and evaluation of pilot plant performance.
14. Project cost controlling and reporting.
15. Process commissioning.
16. Process optimisation.
17. Bottleneck analyses and constraint optimisation.
18. Project feasibility studies.
19. Business systems implementation.

Achievements: Complete project before deadline

Reason for leaving: Better prospects

Previous Employer: Dunlop tyres – 1991 to 1994
Company Profile: British Tyre and Rubber
Dates: 1991 to 1994
Job title: Fitter to Shift team leader (Shift Engineer)

Key Responsibilities:

Maintain and manufacture equipment to an as built condition, which involved Hydraulic Press, Mills, Furnaces, Boilers, Tyre Marking Machines, and Conveyors.
PUMPS – Positive & Non positive displacement pumps, general maintenance on the pump, replacement of bearing, mechanical seals, balance of impellers, replacement of shafts with keys, coupling and general vibration monitoring. Single and multi stag pumps. General maintenance produces on pumps lubricating, bearing checks, structure checks, fault finding and temperature checks.
GEARBOXES – General maintenance schedule on equipment, replace of bearing, gears, drive shaft pinion gears, removing of back lash, change and reconditioning of gear boxes. Maintaining lubrication spec of gearboxes.

CONVEYORS - high speed belt conveyors, various chain conveyors, bucket conveyors, magnetic conveyor. Perform maintenance on these conveyers as per mechanical spec. Normal mechanical change outs, faulting on the drives systems, repairs on the belts

Achievements: Designed special in house tools which reduce down time.

Reason for leaving: Better prospects

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