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Application for the post of: PANEL OPERATOR
Middle to senior level assignments in Production Operations, Process & Control, Troubleshooting in Petrochemical, refinery, sulphuric acid plant, Polymer, Process Industries.
PROFILE
1. A seasoned Professional with over 10.5 years of experience in Production, Maintenance, Process & Control, Quality & Safety in Petrochemical Plants.
2. Presently with M/s.JUBAIL CHEMICAL INDUSTRIES & CO.,(JANA)HASSAD PETROCHEMICALS, Saudi Arabia,
Working as ALLYL ALCOHOL PANEL ENGINEER.
3. Conversant in planning & scheduling effective predictive, preventive and breakdown maintenance schedule for enhancing systems after preparation of annual maintenance budgets.
4. In-depth understanding of the concepts such as TQM, 5-S, Troubleshooting & Rectification, Fire-fighting Equipments like CO2, DCP, FOAM, Extinguishers, Bullet Safety device fire fighting monitor and Delude air System using personal protective equipments, Self breathing apparatus.
5. Demonstrated analytical, problem solving and organisational ability with strong communication and relationship management skills.
CORE COMPETENCIES
Maintenance / Operations: Scheduling and planning predictive, preventive and breakdown maintenance jobs with key focus on spares availability and root cause analysis. Preparing maintenance plans, annual shutdown jobs/schedules for reducing machinery downtime to minimum for ensuring smooth operations.
Quality / Safety: Maintaining ISO-9002, ISO-14001, OHAS-18000 quality standards for incoming materials and ensuring adherence to quality standards, norms & practices. Troubleshooting, rectification & implementing effective techniques to avoid by product generation & Preventive Maintenance. Safe field operations for hazardous work and ensuring job completion with 100% safe way by using standard safety tools and procedures.
Production Planning & Control: Handling Production operations to ensure timely completion of production targets within pre-designated time and cost parameters. Coordinating with field operators to improve productivity.
ORGANISATIONAL FACETS
29th Aug 2007 to still panel operator - jubail chemicals industries hassad petrochemicals
19th Aug 2001 to 27th Aug 2007 panel operator - Cetex petrochemicals ltd
Sep 1999 to 18th Aug 2001 operator - Chennai petroleum corporation ltd. (Refinery)
May 1998 to Aug 1999 field operator -Adheswara chemical P ltd
ORGANISATIONAL EXPERIENCE
1. Since Aug'2007 with M/s.Jubail Chemical Industrial Company working as a panel engineer (DCS)
An ISO-9002, Manufacture of allyl alcohol
Duties and responsibilities:
Involved in commissioning activities of utilities as well as Allyl Alcohol plant. Operating DCS as a panel engineer for
The same plant with Safety and quality.
Key Performance Areas: Production Supervision, Trouble shooting & Rectification, Coordination with service department, Reduce By-Product Generation, Preventive Maintenance, Start-up & shutdown Schedule, Safe field operation.
Process Purview:
Oxidation reaction, hydrolysis reaction, flash gas recovery, purification.
And by product separation, CO2- removal, Light and heavy ends separation
2. 19th Aug 2001 - 28th Aug 2007 with M/s.CHENNAI PETROLEUM CORPARATION LIMITED (Refinery)
Down stream project of Cetex Petrochemical's ltd. Chennai, working as a Panel operator
An ISO-9002, ISO-14001, certified company manufacturing Methyl Ethyl Ketone (MEK), Secondary Butyl Alcohol (SBA) Secondary Butyl Ether (SBE), Polymers, Heavies & Hydrogen.
Duties and responsibilities:
Production Supervision, Trouble shooting & Rectification, Coordination, Reduce By-Product Generation, Preventive Maintenance, Start-up & shutdown Schedule, Safe field operation TQM.
Process Purview:
Feed Acid Preparation, Esterification, Hydrolysis Purification & By-product Separation
(Secondary Butyl Alcohol), Convection & Purification (Methyl Ethyl Ketone),
Chemicals Familiar Handling
Propylene, Butene, butane, acetic acid, Sulphuric acid, chlorine. HCl, Methyl Ethyl Ketone (MEK), Secondary Butyl Alcohol (SBA) Secondary Butyl Ether (SBE), Polymers, Heavies, Hydrogen, Furnace Oil (Heavy Fuel Oil), HSD (High Speed Diesel).
Equipment Handling:
Fixed Bed-Reactors, Stirred reactors, Azeotropic Distillation, vacuum distillation, Fractional Distillation, simple distillation Extraction Column, Thermic Fluid System, Shell & Tube, and Plate-Type Exchangers, Condenser, Reboiler & all types of Pumps. and compressor
Significant Accomplishments:
1. Achieved target of increasing Production Capacity from 1:1.4 times.
2. Successfully carried Solvent distillation and achieved the production Norms against the theoretical Norms and slight process modification taken to avoid process interspersion.
3. Hold the distinction of conceptualising ideas to increase the production rate, while changing the product source (raw material).
4. TQM project –water conservation in flare water seal system to save the huge quantity of revenue cost saving
5. I have given more suggestion and got more appreciation letter with rewards
6. Rectified the floating problem in Final Absorption Tower, to increase the production capacity.
3. Sep 1999 –Aug 2001with M/s.CHENNAI PETROLEUM CORPARATION LIMITED (Refinery)
Working as an Operator in following unit: (contract base)
Fluid-Catalytic cracking Unit, Gas Concentration Unit, Min-Alk Treating Unit, Sulphur Treating Unit, Amine
Treating Unit, Kero-Treating Unit, Polymerization Unit,
4. May' 98 – Aug '99, with M/S Adheswara Chemical's (P) Ltd. as filed Operator.
Manufacturer of Sulphuric Acid, DCDA Process.
PROCESS PURVIEW: Purification of sulphur, melting, burning of sulphur, converter, & absorption.
PROFESSIONAL QUALIFICATION
1. Diploma in Chemical Technology from K.S.Rangasamy Institute of Technology, Thirchengode in 1998.
2. Certificate in Fire Prevention & Fire Fighting, First Aid and 5S activities.
TRAINING
1. Training at M/s CHEMFAB ALKALI'S LTD., Pondicherry from Dec'97 – Feb'98.
2. Practical Training Programs in Fire Prevention & Fire fighting.
PERSONAL DETAILS
Date of Birth: 30-06-1976
Place of issue: Riyadh
Material status: married
Reference:
Will be provided
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