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AREAS OF EXPOSURE

„Ã Basic engineering of instrumentation systems and field instruments of international repute
„Ã Technical bid analysis and Procurement
„Ã Inspection, installation & commissioning of instrumentation & controls of PLC & DCS Systems(Yokogawa & Delta V System with Instrument of FIELDBUDS Technology),
„Ã Emergency Shutdown system(ESD) systems as well testing of MMI (Man Machine Interface) and Stack Analyzers for SOX,NOX,CO2 & SPM from Emerson Process Management
„Ã Handling projects for improving efficiency of automation & control using available resources and by Selection/ installing suitable instruments as per Process requirement.
„Ã Designing control system with intrinsically safe devices in the Plant which is totally a Hazardous Plant of Zone 1 Classification with various types of solvents used for the process
„Ã Implementing project plans within preset budgets & deadlines and coordinating projects for set up facilities
„Ã Merit of achieving the negotiation rate of 100% in deals & reduced cost by 10%.
„Ã Identifying cost effective vendors for various inputs in the projects and procurement of material after determining quality and ensuring adherence to pre-set standards.
„Ã Coordinating with project management team, inventory management, customer and vendors for maintaining the project schedules in time.
„Ã Preparing maintenance schedules, by implementing modern maintenance System to ensure the performance capacity of various process control equipments
„Ã Coordinating with erection contractor to meet project requirement as per schedule within budgeted cost..
„Ã Worked with coloborators who give us the Process Technology of Recovery and production which is an Italian complany for instrument and systems
„Ã Handling all DCS systems, field instruments, analytical, flow meters of international repute.
„Ã Converting mother liquor of various fractions received from the process into purity of 100% for recycling back in to the process with the required tank farm solvent management system using various DCS/PLC systems for toluene distillation system and other recovery process.
„Ã Preparing I/O listing of instruments for DCS, comments on control panel layout drawing with DCS manufacture & development of logic & MMI with control system manufacturer as per the process requirement.
„à Development of instrument and systems for both sterile and Non-sterile manufacturing facility by selection of instruments and systems as per process. All controls for solvent recovery distillation unit and process plant with required Air Handling unit (AHU¡¦S) meeting to requirement of temperature/ Pressure/ Humidity parameters has been configured for both sterile and Non-sterile facility and meeting to requirement of USFDA standards.
„Ã Handling documentation pertaining to Design Qualification (DQ)/Installation Qualification (IQ) and Performance Qualification (PQ) and meeting the requirement of 21 CFR Part 11 Compliance.
„Ã Developing the control strategies for Spray drying plant with the required Sequence flow chart (SFC) and commissioned systems for Cleaning-in-Place (CIP) and Sterilization-in- Place (SIP) for both sterile and Non sterile Facility.
„Ã Developing the equipment for bulk Manufacturing facility with required controls/interlocks and safety systems as well as meeting requirements of process & safety systems with intrinsically safe/explosion proof devices.
„Ã Significantly contributed commissioning of following plants with system of ABB/Siemens/Allen Bradley PLC from SLC 500 series family to control logics:
„l Non Sterile Production block(8 Blocks) with all the controls from reactors to Centrifuges and dryers with required Air Handling Units(AHU¡¦s) controls for clean room standards.
„l Spray dryer plant and Solvent recovery distillation column
„l Sterile Lyophallization plant and Crystalline Plant with Modern controls.
„l Boiler and other utility plant up to -70 deg. C with York systems.
„Ã Managing commissioning of a specified plant with Delta V DCS from Version 3.2 to 8.4(6 systems to meet the requirement of process) and later converted all the Delta V systems into one platform of 8.4.
„Ã Reducing down time of the plant by designing equipments & procuring them as per international standards.
„Ã Commissioning systems of Stripping column/Evaporator plant and solid/Liquid incineration plant with Modern control system as per the Zero discharge plant on liquid effluent.
„Ã Commissioning HVAC system for various type of International/Indian make Air Handling Units to meet the requirement of Temperature/Humidity & Pressure

CAREER HISTORY
SPECIALITY CHEMICALS DESIGN ENGINEERING CENTRE,MUMBAI
Process Control Instrument Group Leader(Since May 2008)

Job Profile
Leading a Process control Instrument group based in India for the Central Engineering Division that provides expertise in instrumentation and process control for plants throughout Asia Pacific and Europe as process control Instrument group leader. Job responsibilities include:-

„Ã Manage and execute process Automation and Safety Instrumented system(SIS) projects following defined capital work process and ensure compliance with corporate standards for systems hardware and software.
„Ã To carryout all basic and detailed Engineering for Projects
„Ã Provide process automation and instrumenation support for gloabal manufacturing network, train plant engineers, troubleshoor control system problems and extend conrol and automation capabalities for site acorss Asia Pacifi and Europe. Assit in establishing and promoting bes practices in automation and instrumentation acorss sites.
„Ã Lead efforts to implement performance enabling technologies(Statistical process control, advance control, manufacturing execution systems)at sites in supported regions adhering to standards for data integration.
„Ã Act as a key liasion with our process conrol grouop and capital deployment team in United States. Promote and enforce the best proctices in system hardware and software.

ORCHID CHEMICALS & PHARMACEUTICALS INDUSTRY, CHENNAI
Sr.Manager - Instrumentation (June 1997 to May 2008)

Job Profile
„Ã Leading a team of 6 Instrument Engineers, 10 instrument Technician and 2 Erection contractors for execution of projects.Reporting to General Manager-Electrical & Instruments
„Ã Preparation of:-
I. Sequence flow chart (SFC) as per the requirement of process
II. Instrument hook up drawing & hardware bill of material for erection & Cable tray routing drawing,
III. Junction box schedule & project schedule for instrument erection, comments on piping isometrics.
IV.. I/O listing of instruments for DCS, comments on control panel layout
„Ã Managing overall activities pertaining to installation and commissioning of a wide range of DCS/ PLC & MMI systems for Solvent Recovery distillation unit and other process plants on control systems
„Ã Conducting inspection, pre-commissioning of systems/ instruments and functional testing/ inspection to ensure performance capacity of various machines & equipments.
„Ã Comissioning of the system and meeting the requirement of USFDA and perperation of Design qualification(DQ)/Installation qualification(IQ)/Operational qualification(OQ) and Perfomance qualifaction(PQ) of instuments and systems.
„Ã Selection of all the instruments that meet the requirement of Zone 1, Group IIA/IIB T6 certified devices

Select Accomplishments
„Ã Successfully completed all instruments-related projects ahead of schedule by 10%.
„Ã Reduced the project cost by10% with good engineering pactices.
„Ã Handled all engineering activities of the plant, without support of any external engineering consultant
„Ã Reduced Inventory in Engieering warehouse by 8% by making use of instrument material for projects.
„Ã Successfully handled all the projects with minimum engineers and Technicians
„Ã Effectively handled the of instrumentation-execution team.

SPIC PHARMACEUTICALS LTD, CUDDALORE, INDIA
Project Engineer-Instruments(Dec 1993 to May 1997)

Job Profile
„Ã Reported to the Sr.Manager-Electrical & Instruments,handled ateam of 6.
„Ã Preparation of specification for instruments and systems for process and utility of Penicillin G plant with P&I diagram in consulation with Spic Maintainence Organisation(SMO) who are the instrument consultant for the project.
„Ã Preperation of instrument loop scheme and control strategies for operating the plant. Developing the control stratagies for operting the Fermentation/Extraction and solvet recovery plant with Sequence flow chart(SFC)
„Ã Floating of enquiry to reputed international vendor and evaluation of Technical bid
„Ã Inspection of instrument and system at vendor site.Carrying out FAT for system
„Ã Preparation of cable tray routing layout, junction box schedule and cable schedule for the plant.
„Ã Preparation of Instrument Hook up diagram and calculation on requirement of Hardware Bill of Material.
„Ã Inspection of process equipment at site for Nozzle dimension and orientation. Preparation of comments on Instrument Isometric diagram.
„Ã Commissioned of process plant with Yokogawa Centum XL DCS system with field instrument of international make
„Ã Maintained high level of accuracy for measurement is mandatory by designing systems with required Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP)

Select Accomplishments
„Ã Successfully executed the Pensilling G project well ahead of schedule with instruments and systems by 5%.
„Ã Carried out all documentation of for ISO 9000 compliance and USFDA documentation and to have zero non-compliance to audit.
„Ã Brought about zero downtime and avoided production loss of the plant through routine maintaince activity.
„Ã Significantly minimised Instrument material for maintaience activity.

HARIHAR POLY FIBRES,KUMARAPATNAM, HARIAHAR,
Engineer-Instruments (June 1992 to Nov 1993)

Job Profile
„Ã Handled a team of 4 and reported to the Manager-Instruments
„Ã Prepared specification of instruments and field instruments for Retrofitting of the plant from Pneumatic instruments to Electronic instruments with DCS.
„Ã Handled comissioning washing, bleaching and Digestor plant by retrofiting with modern electronic instrument and systems
„Ã Retrofitted Black Liquor High pressure recovery boiler from pneumatic to electronic instruments and systems
„Ã Carried out routing maintenance of the plant and coordinating with engineering department for improving the productivity of the plant

Select Accomplishments
„Ã Completed the plant by converting from pneumatic to election instruments without any down- time in production

BELLS CONTROLS LTD, CHENNAI
Sales & service Engineer (June 1990 to May 1992)
Job Profile
„Ã Reported to Branch Manager.
„Ã Prepared Technical and commercial bid for instruments and systems for Foxboro instruments.
„Ã Technical and commercial discussion with various organisation
„Ã Attended service calls for instrument and systems.
Select Accomplishments
„Ã Achieved the sales target.
„Ã Attended to all the service calls from any of the manufactruing industry.

TRAININGS ATTENDED

„Ã Intergraph Smart Plant Instrumentation Software powered by Intools (SPI)
„Ã Emerson Delta V DCS system at Emerson Process Management-Bombay
„Ã DuPont Safety Training programme on Process Hazard Analysis (PHA), Process Safety Information (PSI), Management of Change (MOC),Process Safety & Risk Management Programme (PSRM), Contractor Safety Management (CSM) & OMGRA programme & implementation for achieving zero incident and accident in the manufacturing facility
„Ã Yokogawa Centum XL Distributed Control System; by Yokogawa Keonics, Bangalore
„Ã Foxboro I/A Series Distributed Control System; conducted by Bells Control Ltd, Mysore     
„à 620 series PLC, Honeywell, Pune on, and Emerson Delta ¡¥V¡¦ systems at Emerson, Bombay.

EDUCATIONAL QUALIFICATION

„Ã Bachelor of Engineering(B.E), Instrumentation Technology, Siddhaganga Institute of Technology, Tumkur, Bangalore University1990 in First class

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