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Profession: PROCESS ENGINEER
Specialization: Process Design in Oil & Gas & Process Industry.
Experience: 12+ years.
Birthday: - 14th August, 1970
Sex/Marital Status: - Male/Married.
Nationality: - PAKISTAN
Languages: English, Urdu and Punjabi

PROFESSIONAL PROFILE
I am a highly motivated, enthusiastic, resourceful engineer, who is able to adapt to changing environment and seeks new opportunities to learn with confident approach, driven by the needs to succeed and achieve a competitive market place. Enjoy working in challenging & innovative environment that demands teamwork, initiative, creativity and sound analytical skills while making effective decisions and finding right solutions to the problems with command and confidence. I am very comfortable working with people at all levels of the business.

ACADEMIC QUALIFICATION
2002-2003 M.Sc. (Chemical Processing), from Department of Chemical Engineering, University of Strathclyde, Glasgow, G11XJ, U.K.
1989-1994 B.Sc. Chemical Engineering with Honours from Department of Chemical Engineering, University of Engineering and Technology, Lahore, Pakistan.
Computer-IT MS Office & Windows (95-Xp), Fortran, Mat lab, Database in MS Access, Installation of Windows & Software, System assembling, Internet surfing.

PROFESSIONAL MEMBERSHIP
Pakistan Engineering Council as Professional Engineer, # Chem/3025
For qualification validation: http://www.pec.org.pk/getpecno.asp

LOCAL & FOREIGN TRAININGS
2007 Jacobs Quality Management Trainings (Trainer Boob Herrington)-5 days
2006 Civil Defence Training at Civil Defence Academy, Lahore (01-month).

PRESENT EMPLOYMENT
Company: JACOBS-ZATE Consulting Engineers, SAUDI ARABIA.
ISO 9001:2000 accredited Engineering, Procurement, Project & Construction Management Company in Oil & Gas & process industry.
Position: Engineer-I (Process Engineer)
Chronology: April, 2007 to date.

CORE COMPETENCIES
„X Process design & engineering for oil & gas plants, petrochemical and process industries, spectrum of process engineering activities includes conceptual design, front end engineering design, detail engineering design, pre-commissioning, commissioning and start up. Training and successful execution of EPC (LSTK) projects/proposal work.
„X Diversified process design experience and knowledge includes development of steady state process simulation models, heat and material balance, preparation of Process Flow Diagrams (PFD), preparation of Piping and Instrument Diagrams (P&IDs), UFDs, hydraulic calculations, thermal design of shell & tube heat exchangers, design of relief, vent and flare systems, relief valve sizing, hazardous area classification, preparation of process data sheets for process equipment, review of instrument ISS documents.
„X Conduction/participation in HAZOP and Value Engineering Sessions and process design reviews in the capacity of a process lead engineer and internal quality audit work.
„X Fully conversant with process engineering work methods, interdisciplinary interfacing and process support & co-ordination activities for procurement, technical bid evaluation.
„X Team work with effective communication, presentation, interpersonal and coaching skills, supervise and manage tasks with full command and confidence.
„X Strong analytical and practical field engineering skills for effective contribution at higher level for exemplary interaction (coordination & correspondence) on technical matters with the clients, vendor as well as with company top management.
„X Prioritizing competing demands to achieve personal, team and organizational objectives. Interacting with appropriate professionals and specialists to achieve agreed outcomes and develop broader knowledge.
„X Familiar with industry recognised design and construction standards like API, ASME, TEMA, ASTM, NFPA, ISO and Saudi Aramco Engineering and Material Standards.
„X Conversant with cutting edge technological tools and software like HYSYS, Design-II, Pro-II, ChemCAD, Pipephase, Chemcal, and AutoCAD / Micro station.

CAREER TRACK
Career Summary

2007 - To date JACOBS-ZATE, Kingdom of Saudi Arabia.
Engineer-I (Process Design Engineer)
2000 - 2007 Public Sector Organisation, (PAEC), Pakistan.
Senior Engineer (Process Design - R&D).
1996 - 2000 Public Sector Organisation, Islamabad, Pakistan
Process Engineer (Operation/Production)
1995 Heavy Mechanical Complex, Taxila, Pakistan
Assistant Manager (Trainee-Design).

PROFESSIONAL EXPERIENCE

April 2007 -Date

JACOBS-ZATE Consulting Engineers-Al-Khobar, KSA.
Position: Engineer-I (Process Lead Engineer)

Involved in conceptual design, front end engineering and detailed engineering activities of oil and gas facilities for EPC projects and EMC projects (for Saudi Aramco). Major projects involved and details of the process engineering activities carried out include:
36" Fuel Gas (608 MMSCF, 12.5 km) for IWPP-Marafiq Plant
SWCC Fuel Gas Pipeline 24" 15 Km.
JESCO Metering System (10" Fuel Gas pipeline
* Detailed engineering in the capacity of a Process responsible engineer.
* Development of steady state process simulation model of the pipeline, control philosophy and control logics.
* Preparation of Process Flow Diagrams and P&IDs. Updating P&IDs after incorporating client's comments and vendors' data.
* Checking the detail design calculations for different process and instrument equipment. Line designation tables, equipment listing and equipment process data sheets.
* Involved in design review, IPF and HAZOP in the capacity of HAZOP secretary, Conducting Value Engineering sessions and EIA evaluation for the projects.
* Preparation of different skids for pipelines such as metering skid, Pressure reducing system, Filters, Scraper Launcher & Receiver, surge relief valve and pulsation/surge tanks etc.
* Technical evaluation of various Bids for process point of view.
* Preparation of process data sheets for gas filters and surge drums.
* Interaction with other disciplines, contractor and client till mechanical completion certification, including construction support.
* Coordination with Vendors for required utilities Packages.
* Checking and updating P&IDs after incorporating Vendor data
* Tie-in identification and interfacing of process & utilities i.e. water, compressed air, shutdown/blow down lines and firewater lines etc with existing gas pipeline network.
* Hydraulic calculation including sizing of single-phase lines using PIPEPHASE for fit to use requirements of the clients.
* Preparation of Operation, Control and Safeguarding philosophies.
* Calculations, including relief valves sizing and control valves sizing.
* Technical bid evaluation for process equipment, utility systems like safety shower and eyewash, compressed/instrument air packages.
* Review and approval of vendors' data and GA drawings.
* Fire hazardous area classification marking Drawings.
Aramco SHY-1 NGL Pipeline expansion from Shedgum Gas plant to Yanbu (Insertion of 3-Loops of 30" 308-70m long in 24" P/L)
Partial involvement in detail engineering of the subject Pipeline. Main activities are similar as listed above except involvement in flare study and calculations, Surge relief Skid, compressed air system etc.
60" Water Pipelines for IWPP Marafiq
1. Production of PFD, P&ID drawing and Tie-In to the existing line.
2. Hydraulics calculation and facilitation for surge analysis of the lines and incorporation of remedy agreed
FEED and Project Proposals for Bidding (on Going Projects)
1. Project proposal and man hour's calculation for Saudi Aramco for "Conceptual design for Utilization of Excess Liquid Nitrogen" to improve efficiency of Air compressors at QSWP, SA Aramco.
2. Detailed Study proposal for the above project is in process. This includes Energy audit verification, complete energy balance and FEED package for detailed engineering of the same. Developing Design basis for FEED and Project proposals for client's approvals.
3. Estimation of process man-hours and participation in technical proposal for bidding to SABIC IbnZahr Project for recovery of excess low pressure steam which includes control valve, fin coolers and storage vessels etc.
4. Process deliverables including process drawing Index, line, equipment and utility listings. Preliminary emission report operating philosophy.
5. Participated in other activities for this FEED Package.
Asphalt loading Facility for Rastanura Refinery (Saudi Aramco)
1. Construction support for the captioned project including asphalt loading pumps, storage tanks.
2. Addressing all the problems faced during construction of the captioned project by Metal Service Company. Defending the design against commissioning problems. Satisfying client and Construction Company. Providing design re-calculations.
3. As build drawing and support for mechanical completion certificate.
4. Preparation of refinery operating manuals

1999-2007

Public Sector Organization (PAEC) Islamabad- Pakistan
Position: Senior Engineer (Process design, R&D)
Project: BASIC ENGINEERING AND PROJECT MANAGEMENT
a). Acetic Acid Recovery plant (1250 litre/hr)
Responsible for the Project Engineering works activities and process studies supervising a team of 05 process engineers.
This project was design and development for recovery of acetic acid (99.9%) from diluted acetic acid (50%waste of another unit) using extractive distillation with n-butyl acetate. This involves distillation tower, strippers, heat exchangers, storage vessels, condensers, separator etc.
i. Preparation of Process block diagram Flow Diagrams, for establishing process parameters and kinetics.
ii. Pilot plant development and commissioning for establishing process data and verification.
iii. Process & utilities circuits designing using heat & mass balance stiochometric calculations concepts for process design basis.
iv. Hydraulic calculation, steady state analysis for sizing of liquid and steam trunk lines. Process Simulation for flow line on Design-II and verified results by CHEMCAD/HYSYS.
v. Process Simulation on Design-II and verified results by CHEMCAD/HYSYS.
vi. Line designation tables and equipment listing -process data sheets.
vii. Taking care of drawing verification and BOQ preparation, quotations calling, floating enquiries and evaluation of tenders & contracts documents.
viii. Participated in Tenders Evaluation Panel for preparation of CST Report. Technical evaluation of Bids for process point of view.
ix. Handled all the process engineering work methods, interdisciplinary interfacing and fabrication coordination.
x. Corresponding with vendors for supply of pipes, equipment, pumps and steel structure tendering.
xi. Process drawing indexing, line listing, equipment and utility line list, Tag numbering System, Preliminary emission report, and Operating philosophy.
xii. Project Management i.e. planning & scheduling of erection, commissioning & operation of various plant & process equipment.
xiii. Participated in the evaluation of process, in detail drawings and plant layout. Review process documents and studies. Process engineering work.
xiv. Sizing of water softening and compressed air units for re-vamping system. Process study and Technical specifications analysis report.
Design of Acetic Anhydride Plant:
Production of acetic anhydride from Ketone cracking in furnace and then separating the product in strippers.
i. Preparation of PFDs, P&IDs for process and utilities.
ii. Material and energy balance calculations.
iii. Designing and preparation of process data sheets for different process equipment. Basic design calculations of equipment.
iv. Involvement in preparation of purchase requisitions and BOQ.
v. Use of AutoCAD to produce Process drawings of Equipment for fabrication. Review of fabrication drawings vi. Development of Process Data sheets for instrument.
vii. Plant layouts. Equipment sizing & process data sheet definitions for vessels & heat exchangers.
viii. Line sizing, hydraulic calculations. Interfacing with all other technical groups and engineering teams within the manufacturing facility and within other global locations.
ix. Taking care of drawing verification and BOQ preparation. Quotations calling, floating enquiries, review & evaluation of tenders & contracts.
x. Site development activities.
1996-1999
Public Sector Organisation (PAEC), Islamabad-Pakistan
Assistant Engineer (Plant Operation).
Routine supervision of operation and production activities which include maintaining daily process log books, shutdown & start-up monitoring of chemical plants, study of several modifications & emergencies to find out the facts, analysis of daily lab results and responsible for quality management ISO 9001:2000, environment management ISO14001:96 & occupational health safety assessment ISO18001 systems implementation
Plant operation and control with process study for enhancement, better production & monitoring development (i.e. modifications and upgrades), troubleshooting existing processes, preparing reports, flow diagrams and charts, working closely with other specialists, including: scientists responsible for the quality control of raw materials, intermediates and finished products; engineers responsible for plant maintenance.

1995
Heavy Mechanical complex, Taxila-Pakistan
Position: ASSISTANT MANAGER (TRAINEE)
„X Training orientation from factory administration, accounts and all technical departments.
„X Process studies for designing as per requirements of clients.
„X Line sizing and preparation of tender documents for various projects.
„X Preparation of data sheets as process input.
„X Participated in process design and engineering activities.

1993 Industrial Internship Training at SITARA Chemicals (Pvt), Faisalabad, Process & Operation (Caustic Soda, Sodium Hypo, HCl, Ammonium Chloride etc).
„X Line tracing of the plant to know the process flow chart of plant.
„X Shift handling and management training
„X Training to get skill for management of plant and labors.
„X Meeting s with the Managing directors of all departments to know the work procedure and target meeting tools.
„X Trouble shouting handling know how

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