Resume - I am a post graduate in Chemistry as well as Ecology and Environment. I have wo...

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Resume #74876

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1990-1991 M/S Southern Hydrocarbons ltd Trichy INDIA
PRODUCTION TRAINEE

Control panel: Consists of pneumatic panel to control the operations
Distillation columns., Pressure, vacuum, atmospheric and
Azeotropic distillation columns.
It also consists of vaporizer for the feeding to the reactor system.
Responsible for Start up and shutdown activities. Increasing the quantity and quality of the final products.
Monitoring and maintaining the utilities (DI water system, cooling water system, effluent treatment plant, instrument air system,)
Co-ordination with preventive maintenance and break down maintenance people of
Civil, Mechanical, Electrical and Instrumentation and safety peoples.
Reporting to Plant Manager

1991-1992 M/S Ganesh Anhydride ltd. Tarapore INDIA
PRODUCTION CHEMIST
Running and maintenance of maleic anhydride reactor through DCS panel
(Installed by YOKOGAWA)
Malic acid reaction process (Batch process) and final production through centrifuge and drying.
Responsible for the utilities like DI water system, Cooling tower operation and treatment, Air Compressor, Nitrogen Plant and Flaker system.
Hazardous Raw material storage like Benzene and Xylene and storage of Furnace oil and Diesel oil.
Air Handling Units (AHU)
Reporting to Chief Manager - Plant

April 1992 - March 2004 CFCL Haldia, India
DUNCAN GOENKA GROUP
DEPUTY MANAGER (CHEMICAL)

Responsible for the day-to-day operation, daily maintenance for the smooth running of the plant and coordination with utility people. The total plant is controlled through DCS and PLC systems.
Sophisticated YOKOGAWA MXL (DCS) system. The systems include tripping systems to avoid accidents.
Co-ordination with preventive maintenance and break down maintenance people of
Civil, Mechanical, Instrumentation, Electrical, and safety Departments.
Reporting to General Manager (production).

. April 2004 - March 2007 AFCO ALEXANDRIA EGYPT
(ADITYA BIRLA GROUP)
MANAGER (TECHNICAL CELL)

AFCO is established in 2004 and I am working in its gross root stage. It is a group company of ADITYA BIRLA GROUP.
Main Responsibilities include with purchase activities related to chemical area, Water treatment and Effluent treatment plants.
Follow up with Engineering company for smooth flow of documents
Follow up with Supplier for technical clarifications and receipt of material in time.
Checking of all PFDs & P & IDs for the modification and upgraded as per the previous experience.
Co-ordination with all the departments in regard to their status up-
Gradation, project monitoring as per PRIMAVERA schedule.
Coordination with Civil, Mechanical, Electrical & Instrumentation departments for the Erection of equipments and Flushing, Hydro test and Calibration of vessels and instruments. Involved in the pre- commissioning and Commissioning
Activities.
Active Participant in the successful commissioning of the plant.
From July¡¦2006, I am promoted to Manager- Technical cell and looking after all the consumption ratio, material balance, review of energy audit and system implementation.
* Reporting to Vice President (Technical).

From April 2007 I am working with Veba Oil operations as a water treatment specialist.
I am responsible for the production of potable water for the plant requirement as well as for the camp through RO and Electrodialysis process.
I am responsible for the time to time maintenance activities and preventive maintenance activities.

SUMMARY OF QUALIFICATIONS:
------------
1984-1987 MADURAI KAMARAJ University MADURAI
B.Sc., Chemistry-main
Physics, and Maths as an ancillaries.

1988-1990 BHARATHIAR University COIMBATORE
M.Sc., Chemistry.

1990 - 91 ANNAMALAI University CHIDAMBARAM
P.G.D.B.A.,

2001-2003 SIKKIM MANIPAL University NEW DELHI
M.Sc., Ecology and Environment

OBJECTIVE:
------------
To find a suitable leader position and better remuneration.

WORK EXPERIENCE:
-------
COMMISSIONING EXPERIENCES
1.GANESH ANHYDRIDE LIMITED, TARAPORE.
Involved in pre-commissioning and commissioning activities like reactor catalyst filling and salt solution preparation. The heat evolved from the reactor is dissipated through salt cooler and super heater. The superheated steam is used for the turbine operation. I involved in the commissioning activities like tanks calibration, tank flushing, cleaning and purging with inert gases etc.
Water treatment and effluent treatment plant::
Raw water receiving tank, effluent raw water pumps, cooling tower, chlorinating system, oil separator, chemical dosing, oil removal from water, cooling water pumps, injection water filtration system with primary &secondary filters, fine filters, chlorinating, scale inhibitor, oxy scavenger dosing systems, Integrally geared centrifugal LP compressors, HP reciprocating compressors. Emergency diesel operated HP reciprocating compressors, Air injection manifold with control Valves.

2. CONSOLIDATED FIBRES AND CHEMICALS LIMITED, HALDIA.
Involved in pre-commissioning and commissioning of POLYMERISATION PLANT OF ACRYLONITRILE TO PRODUCE ACRYLIC FIBRE BY JAPAN EXLAN TECHNOLOGY IN FIRIST TIME IN INDIA. The plant is designed to produce 12,000 MT/year of fiblre. The plant has the following sections.
This process is an aqueous suspension addition polymerization. The reaction is an exothermic red ox reaction. In Polymerization of Acrylonitrile the conversion achieved is only 85% and hence the 15% remained monomer is recovered by the distillation column, The polymer produced is not directly spinnable due to its high polarity and hence the polymer is dissolved in a solvent called sodium thio cyanate and thus the polymer is spun up to fibers by coagulation method. During coagulation the solvent is recovered at low concentration and it is concentrated by the multiple stage evaporation. Nitrogen padding facilities for all tanks, loading and unloading of raw materials are established, Centum-XL-DCS/CS-3000 panel is utilized to control the whole process.

3 ALEXANDRIA FIBER COMPANY, ALEXANDRIA, EGYPT.
I joined with this organization since its grass root stage. I involved in the site layout finalization, equipment specification, floating of enquiry and preparation of TBA, Final negotiation with vendor, Ordering of equipment, Vendor drawing approval, Follow up with Vendor manufacturing schedule, Inspection and timely shipment.
I held responsible for the erection of the equipments, piping checking as per the P & ID as well as isometrics. Coordination with Civil, Mechanical, Electrical & Instrumentation departments for the Erection of equipments and Flushing, Hydro test and Calibration of vessels and instruments.
I have undergone the training in JAPAN EXLAN CO. JAPAN and THAI ACRYLIC FIBER.
I had been an active participant in the successful commissioning of the plant. The plant is equipped with Foundation field bus systems, PLC and Centum CS 3000 systems.
WATER TREATMENT PLANT:
Raw water is filtered, Demineralised using RO and mixed bed units for high-pressure boiler feed water. Steam and power is supplied by ACBC and Raw water and DM water is supplied in return.
EFFLUENT TREATMENT PLANT:
Effluents from polymerization section and solvent recovery sections contain free cyanide and sodium thio cyanate, which are broken into nitrogen and carbon dioxide by chlorination and dechlorination systems. The BOD is controlled by the conventional aeration system and finally discharged through the blending tank.
ANNUAL TURN AROUND EXPERIENCE:
I am having around 15+ years of experience.

WORKING KNOWLEDGE ON
1. Centrifugal pumps, reciprocating pumps, Gear pump and Screw pumps
2. Centrifuge and driers
3. Vacuum filters, Pressure filters and flakers
4. Distillation columns, Refining and Evaporators
5. Water treatment plant and Effluent treatment plant
6. Statutory requirements for Pollution control board norms
7. ISO 9000 requirements for certification and its maintenance
-----

EDUCATION & CERTIFICATION:
------------
I am a qualified internal auditor of ISO 9000.

ADDITIONAL INFORMATION:
------------
a)Development of indigenous polymerization reactor:
The reactor for production of polyacrylonitrile was supplied by M/s Kawasaki Heavy Industries Ltd. in 1991. A new reactor has been fabricated indigenously after vigorous study on its design and material of construction (99.97% pure Aluminium) with the help of Department of Metallurgy, IIT Kharagpur in 2001. It was a very successful venture. The direct monetary benefit was Rs.3 crors.

b)Increased productivity:
125% capacity utilization achieved by minor but effective augmentation of a few equipments and also by making some de-bottlenecking. This enhancement enabled to reduce utilities consumption ratios.

c)Steam, Electricity and Raw materials saving:
By installing an additional steam-jet-ejector in vacuum evaporator system, steam consumption could be reduced and saving thereby obtained Rs. 30 lacs per year.

By doing some modifications in Reactor jacket cooling water system and also by installing some speed variators in few heavy motors considerable saving could be achieved.

By doing several minor modifications in the process, raw materials consumptions could be optimized. At present it is the best among the industries of same kind.

d)ISO-9002 Certification:
Statistical techniques (7 tools) were implemented effectively.

e)Hazard identifications and Safety measure:
Performed thorough hazop study on the process, identified potential hazards and implemented effective safety measures.

f)Reduction of down time:
Implemented condition based maintenance by vibration monitoring, lubrication monitoring, thermal measurement, Fugai-visual inspection, Failure analysis and specific training. Breakdown failure remarkably brought down.

ACHIEVEMENT IN AFCO:

A) SUCCESSFUL COMMISSIONING OF GREENFIELD PROJECT:

AFCO is the first acrylic fiber plant in the Africa by the Japan Exlan technology and machineries supplied by Kawasaki Heavy Equipments. The total manpower training is conducted in house and capacity utilization is achieved 100% within 6 months of its commissioning. The consumption norms and ratios are achieved well within the guaranteed figures.

I am working since the project stage and hence I am well experienced in the planning through Primavera system. Effective communication with the vendor and engineering consultant for all the correction/modification and clarifications. The project is completed within 21 months of time, where the new vendors had to be developed and lot of training involved in house and outside agencies.

Break down maintenance is avoided by the effective preventive maintenance and continuous monitoring system.

Since July 2006 to April 2007, I was working as a Manager-Technical cell which is supervising the total material balance, Energy Audit and System implementation.

ACHIEVEMENT IN VEBA OIL OPERATIONS:

Veba oil operation is exploring oil in the Libyan desert. I am responsible for the production of Potable water for the plant as well as for the camp. Also responsible for the preventive maintenance, Day to Day operation and safety requirements.

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