Resume - ESSAR OIL LTD- FCCU (May 2005 to May 2008)

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Resume #75526

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PROFESSIONAL PROFILE

Technically accomplished & competent professional chemical engineer with 3.5 years of rich experience in Process Engineering, Commissioning, Operations, Stabilization & HSE in refinery.
1. ESSAR OIL LTD- FCCU (May 2005 to May 2008)
* Joined as Graduate Engineering Trainee (Through Campus Interview) in May2005 in Essar oil LTD's 10.5 MMTPA grass root refinery, Jamnagar, Gujarat, India.
* Promoted to positions of progressively higher responsibilities, based on sheer hard work, dedication and excellent performance.
* Has been the core member of the team which commissioned the FCC Unit.(S.S&W's)
* Worked as Process/Commissioning /Panel Engineer.

2. HPCL-MITTAL ENERGY LTD- FCC & VGO HDT-Current Employer
* HPCL-MITTAL Energy LTD is joint venture Company of HPCL & Mittal Energy LTD, involved in the setting up of 9 MMTPA refinery, Punjab, India.
* Working as Asst.Manager-Process for FCC-PC (Stone & Webster's) & VGO Hydrotreater (Axens).
* Responsibilities include review of Design packages, hydraulics checking, and conduct meetings with Licensor & EIL (most reputed detailed design engineer).

CURRENT RESPONSIBILITIES

* As a lead Process Engineer, involved in process/project activities for HPCL MITTAL ENERGY LTD, in co-ordination with S&W, AXENS & EIL(Detailed Design Engineering).
* Reviewing/finalizing the agreements with the licensors/vendors in co-ordination with Detailed Design Engineers.
* Carry out feasibility and scouting studies for proposals. Reviewing BDEP, PFD/P&ID released by the licensor for FCCU & VGO-HDT.
* Carrying out hydraulic checking & calculations of the process equipments/lines.
* Identifying and rectifying the discrepancies/deviations in various aspects for the FCCU/VGO-HDT and its Utility System, before undertaking commissioning.
* Relief load calculation for the refinery complex and sizing of the flare system.
PROFESSIONAL EXPERIENCE/SKILLS

Process Engineering/ Technical Services

„« Experienced in Microsoft VISIO 2003 for preparing PFD & P&ID.
„« Knowledge of HYSYS 3.1, for process simulations.
„« Has co-ordinated PCS, Houston for the test run of FCC unit, ESSAR OIL REFINERY.
„« Identification of hindrances in the process unit towards debottlenecking.
„« Calculation of HEAT BALANCE for FCCU & hence calculating the catalyst circulation rate, cat/oil ratio, coke on catalyst, etc.
„« Calculation of sulphur balance, Fuel Gas molecular weight, etc.
„« Preparation of daily performance summaries to monitor plant by studying laboratory test reports, standard log sheets and other daily operating activity reports, and highlight abnormalities and suggest corrective actions to supervisor.
„« Close coordination with other engineering disciplines (mechanical, process control, rotating equipment and metallurgy etc.) for any process revamp and modifications.
„« To prepare pre-commissioning and post commissioning HAZOP study of process plants or any modification being carried out in running unit.
„« Hazard Consequence Analysis, Risk Assessment, Safety Audit, Environmental Impact Assessment and other HSE Related Studies.
„« Well versed with API standards and codes, especially for flare sizing.

Commissioning Experience

„« Member of team that successfully commissioned Fluid Catalytic Cracking and Unsaturated Gas Unit, Essar Oil Refinery.
„« Started commissioning activities right from scratch; inclusive of study of process packages, BDEP review, Operating Manual review, process logic checking, Cause & Effect Charts, Logic Diagrams, DCS Configurations, ESD system functional specifications etc, for FCC/UGS unit.
„« Along with the vendor from MAN Turbo, Germany, has done the process logic checking, ESD, solo run, Surge test & start-up of Main Air Blower driven by condensing type turbine and Wet Gas Compressor, driven by back pressure turbine.
„« Preparation of fall back strategies for Compressors along with the vendor from CCC (Compressor Control Corporation of India) and has done the surge test.
„« Along with the licensor from ZEECO, UK, has involved in the finalization of logics for CO-Oxidiser & Waste Heat Boiler.
„« Follow up of format systems, checklist preparation and co-ordination with project group for completion of format system.
DCS PANEL Operation Experience

„« Has done start-up, shut down of FCC unit at the level of Panel Officer. (9 start-up & 8 shutdowns of FCC unit).
„« Has handled emergency situation as panel officer such as HP steam failure, WGC trip, MAB trip, etc.
„« Preparation of Start-up & Trip related Graphic pages for DCS in Microsoft Visio and involved in implementation of the same.
„« Has the ability to study the logic pages and comparing the same with Cause & effect drawings and control narrative.
„« Preparation of SOP, logic reports and conducting class room sessions for the operation staffs.
„« Has played an efficient role at the level of panel officer in the logic checking, dry-out and commissioning of all fired heaters (FEED HEATER, DIRECT FIRED AIR HEATER & CO_OXIDISER) & reactor regenerator in the FCC unit.

TRAININGS, ACADEMIC CREDENTIALS & PERSONAL DETAILS

TRAININGS
„« Has got appreciation letter from head of the refinery for my performance, stating, "Performance Significantly Exceeds Expectations", continuously for two financial years namely 2006-07 & 2007-08.
„« Undergone 45 days training in "REFINING TECHNOLOGIES" at Indian Institute of Petroleum, Dehradun.

„« Undergone 2 month training in Hydro cracker unit at Mangalore Refinery & Petrochemicals Ltd, Mangalore.(MRPL)

„« ABB simulation & Panel operation training.

„« Participated in 3 day program on FCC SIM, simulation Package for FCC provided by KBC, USA.

EDUCATION
„« B.Tech (Chemical Engineering), from St.Josephs College of Engineering, Anna University in 2005, Chennai, first class with Distinction (83.25%).
„« PG Diploma in Petrochemicals & Refining, Cheminformatics institute of India 2006, first class (68.5%).
„« H.S.C. (10+2) from N.S.N Matriculation higher Secondary school (Chennai) in 2001. Secured 90.25% marks.
„« Emerged out has the best outgoing student in school and college.
„« Has been the Tamil Nadu state Leader for Bharath Scouts Troop during schooling.

PERSONAL STRENGTH & DETAILS

„« Ability to adapt quickly.
„« Quality oriented, Goal oriented and a perfectionist
„« Excellent Leadership qualities.
„« Excellent communication skills
„« Date of Birth: 16th October 1983
„« Passport No: F 9760091(valid up-to Sep 2016)
„« Marital status: Married

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