Resume - Has served as Supervisor (Mechanical) during shutdown in KNPC, Kuwait and FERTIL...

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Resume #7559

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OBJECTIVE
To be an efficient maintenance personality in the field of process industry constantly striving for quality maintenance at lower cost strictly adhering the safety & health regulations.

TECHNICAL QUALIFICATION
DIPLOMA IN MECHANICAL ENGINEERING (81.5% of marks) from the Board of State Technical Education, Tamilnadu obtained in June 1981

EXPERIENCE
18 years in the Plant Mechanical Maintenance of Process Industry, M/s Southern Petrochemical Industries Corporation (SPIC) Limited, Tuticorin. Self is presently serving as SENIOR TECHNICIAN (MECHANICAL) in the Mechanical Maintenance of Ammonia Plant, Captive Power Plant, Auxiliary Boilers and Ammonia & LPG Storage Terminals & Unloading Facilities.

OVERSEAS ASSIGNMENTS
Served as Supervisor (Mechanical Maintenance) in Mina Abdulla Refinery of Kuwait National Petroleum Company, Kuwait during Shutdowns of Crude Oil Unit and Coker Unit through GULF-SPIC contract and was authorized to receive all kinds of work permits.

Served as Supervisor (Mechanical Maintenance) at Ruwais Fertilizer Industries (FERTIL), Ruwais, Abu Dhabi for TurnAround maintenance of Ammonia and Urea plants under EMCO, Abu Dhabi and was authorized to receive all kinds of work permits.

OFF-SHORE ASSIGNMENTS (through SPIC-SMO)
Leader of a team of technicians and helpers for overhauling of two high pressure natural gas service Reciprocating Compressors of M/s Mitsui, Japan make at Bassein-A Gas Field of (BP-A) ONGC, Mumbai. The job was completed successfully ahead of schedule including trial run.
Leader of a team of technicians & helpers for overhauling of four high pressure condensate service Plunger Pumps of M/s Peroni, Italy make at Bassein-B Gas Field of (BP-B) ONGC, Mumbai.
Self is a SAFETY PASSPORT holder issued by ONGC for BP-A and BP-B platforms.

COMMISSIONING ASSIGNMENTS
Self was deputed through SPIC-SMO during 1988 for a period of six months for the commissioning and maintenance activities of Condensate Fractionation Unit and Condensate Polishing Unit of Oil and Natural Gas Corporation (ONGC) project at Hazira, Surat.
Self was in the commissioning crew for the erection and commissioning of LPG Storage Terminal of 8500 MT Capacity and the related loading bays (for road tankers) and unloading arm (from ships) at Tuticorin Harbour.

M/s SOUTHERN PETROCHEMICAL INDUSTRIES CORPORATION LIMITED
It is a Petrochemical Complex in Southern part of India producing 1100 TPD of Ammonia, 1600 TPD of Urea and 1500 TPD of Di-Ammonium Phosphate (DAP). This complex also consists of Process Plants like Utilities with Captive Power Plant of 18 MW capacity, Sulphuric Acid, Phosphoric Acid and Aluminium Fluoride Plants. Storage handling facility for Imported Ammonia (10,000 MT) and Imported LPG (8500 MT) are maintained by SPIC near Tuticorin Harbour.

Self had the opportunity of working in the following plants.
Ammonia Plant - 1100 TPD
Urea Plant - 1600 TPD
Captive Power Plant - 18 MW
High Pressure Boilers - 1 x 120 TPH @ 106 ksc and 482oC
2 x 90 TPH @ 106 ksc and 482oC
2 x 60 TPH @ 45 ksc and 382oC
Ammonia Importation Terminal - 10, 000 MT with Marine Unloading Arm
LPG Storage Terminal - 8, 500 MT with Marine Unloading Arm
Valve Section - with 3 hydro test pumps, 2 test benches and 2 lapping machines

POSITIONS HELD in M/s SPIC
Name of the Organization Designation Period
M/s Southern Petrochemical Senior Technician (Mechanical) Since Jul 1989 Industries Corporation (SPIC)
Limited, Tuticorin Technician (Mechanical) Jul¡¦85 to Jun¡¥89
Maintenance Trainee Jan¡¦84 to Jun¡¥85

HANDS ON MAINTENANCE EXPERIENCE
1. Carrying out mechanical maintenance activities, viz., routine running maintenance, preventive and predictive maintenance of plant machinery and equipments and strive for efficient & safe completion of the activities within the time schedule ensuring good house-keeping.
2. Overhauling and trouble shooting of rotary & reciprocating machinery -
„« Pumps (David Brown, Dresser Rand, Ebara, Worthington, Torishima, Kirloskar)
„« Steam Turbines (Hitachi, Westing House, Coppus, KKK)
„« Reciprocating Compressors (Besimer Cooper, Peter Brotherhood, Bryan Donkin)
„« Centrifugal Compressors (Hitachi Pignone, Dresser Rand)
„« Reciprocating Pumps (Peroni)
„« Fans and Blowers
„« Gearboxes of various types (including for high speed machinery)
3. Maintenance of high pressure boilers, fired heaters, reformers, columns, towers, pressure vessels, storage tanks, piping, valves and auxiliaries.
4. Testing and assuring quality of heat exchangers and fin-fan coolers and replacement of the same as and when required.
5. Servicing of various safety & relief valves and natural floating (on-line popping & reseating pressure setting) of the safety valves of high-pressure boilers. Renewal of Reciprocating Compressor Cylinder Liners.
6. Evaluation of materials (spares, tools & tackles) and manpower requirement for scheduled and unprecedented specific maintenance activities.
7. Development of Preventive Maintenance Schedules for the equipments in-line with OEM's recommendation and follow up.
8. Spares procurement planning for the efficient running of plant defining the optimum inventory & reorder levels and ensuring availability of spares.
9. Periodical reporting on regular maintenance activities and preparation of special reports on specific maintenance activities with diagnostic & failure analysis.

PLANNING EXPERIENCE
1. Scheduling maintenance activities for major overhauling work.
2. Self has fair knowledge on Codes & standards like API, ANSI, and ASME & ASTM.
3. Self was involved in the development of Mechanical Maintenance Procedure Manual for ISO 9002 certification of the organization.
4. Experienced on the operation of Computer Aided Material Management System and Computer Aided Maintenance Management System and coordination with other service departments using these systems.
5. Self has good knowledge on Windows based Microsoft softwares like, Word, Excel, PowerPoint, Outlook Express, Projects, etc. and has prepared many PowerPoint Presentation Slides Shows.

SHUTDOWN EXPERIENCE
1. Pre-Shutdown Planning - preparation of schedules, Tools & Tackles, materials (including spares), blinds (boiler makers), test fittings & gauges, assessment of manpower requirement, scaffolding requirement, provision of identification tags for repair / replacement, etc. Execution of pre-shutdown overhauling of stand-by machineries/equipments.
2. Shutdown Planning - preparation of daily job list, manpower planning, job's follow up, preparation of Daily Report, updating the Master Schedule & Schedule Charts, attending shutdown review meetings, preparation of daily report, preparation of Actual Schedule, etc.
3. Shutdown Maintenance Activities - execution of maintenance activities as per schedule and daily job list, fixing up the priorities, continuous follow up of jobs, materials arrangement (spares, tools, etc), coordinating with the other service departments for fabrication, machining, etc.
4. Post Shutdown Reporting - preparation of shutdown reports, actual schedule charts & master schedule, delay analysis for the delayed activities, review of spares consumed, failure analysis reports for major failures, etc.

MACHINERY WORKED IN M/s SPIC
„± Process Air Compressor
Make: Hitachi Pignone, Japan
Horizontally Split 2 Casing 4 stages 41 kscG Air

„± Loop Refrigeration Compressor
Make: Hitachi Pignone, Japan
Horizontally Split Single Casing 18.2 kscG Ammonia Vapour

„± Process Air Compressor Drive Turbine
Make: Hitachi Pignone, Japan
12 kscG 7 stages Reteau Impulse Condensing 9550 KW 7875 rpm

„± Loop Refrigeration Compressor Drive Turbine
Make: Hitachi, Japan
45 kscG 6 stages Reteau Impulse Condensing 4500 KW 9000 rpm

„± Boiler Feed Water Pump Drive Turbine
Make: Westinghouse, Canada 45-12 kscG 1750 KW 5000 rpm

„± Semi Lean Solution Pump Drive Turbine
Make: Westinghouse, Canada 45-12 kscG 1380 KW 2970 rpm

„± Lean Solution Pump Drive Turbine
Make: Westinghouse, Canada 45-12 kscG 635 KW 3200 rpm

„± ASGU Boiler Feed Water Pump Drive Turbine
Make: Westinghouse, Canada 45-12 kscG 846 KW 5000 rpm

„± Auxiliary Boiler FD Fan Turbine
Make: KKK, Japan 45-12 kscG 250 KW 980 rpm

„± Other Turbines of Coppus make
1. Process Naphtha Pump Drive Turbine 12-3 ksc 115 KW
2. Fuel Naphtha Pump Turbine 12-3 ksc 30 KW
3. Fuel Oil Pump Turbine 12-3 ksc 30 KW

„± Boiler Feed Water Pump
Make: David Brown 127 ksc Boiler Feed Water 5000 rpm

„± Semi Lean Solution Pump
Make: David Brown 33 ksc G.V. Solution 2970 rpm

„± Lean Solution Pump
Make: David Brown 35 ksc G.V. Solution 3200 rpm

„± Raw Naphtha Pump
Make: David Brown 34 ksc Liquid Naphtha 2960 rpm

„± Cooling Water Pump
Make: Torishima 4.8 ksc Cooling Water 485 rpm

„± CO2 Reciprocating Compressor (Double Acting)
Make: Besimer Cooper, Japan 3 stages 260 ksc Carbon-di-oxide

„± Inert Gas Compressor (Single Acting)
Make: Peter Brotherhood 4 stages 44.5 ksc Nitrogen

„± Hydrogen Gas Compressor (Single Acting)
Make: Peter Brotherhood Single stage 29.5 ksc Hydrogen Gas

„± Storage Refrigeration Compressor (Double Acting)
Make: Bryan Donkin 2 stages 3.5 ksc Vapour Ammonia

SAFETY EXPERIENCE IN M/s SPIC
1. Has served as Coordinator for the plant level and group level Safety Committees and has thorough knowledge on the Safety Permits Systems & HSE Procedures. Self was authorized to receive permits of all classes at KNPC, Kuwait and FERTIL, Abu Dhabi.
2. Has participated in the ¡¥Mock Drills¡¦ conducted by SPIC and ONGC for various emergency conditions and is aware of the Emergency Preparedness Plan.
3. Self is a certified for First Aid by St. John Ambulance Association.
4. Conducting tool box safety talks (pep talks) every week.
5. Coordination with Process & Safety department.

SEMINARS / COURSES ATTENDED IN THE RECENT YEARS
„« The following technical seminars / refresher / training courses attended.
TECHNICAL
„« Bearings (M/s SKF)
„« Mechanical Seals (M/s Dura Seals)
„« Machinery Alignment & Correction (SPIC Training Center)
„« Safety Valves (M/s Bharath Heavy Engineering Limited, Trichy)
„« Developments in Piston & Gas Packing Rings of Reciprocating Compressors (M/s ARECO)

SAFETY & FIRE FIGHTING
„« Refresher on Safety & Fire Fighting (SPIC Training Center)
„« First Aid (St. John Ambulance Association)
„« Safety & Work Permit Course & Examination (Kuwait National Petroleum Company, Kuwait)
„« Safety Refresher & Work Permit Course (FERTIL, Ruwais, Abu Dhabi)

OTHER COURSES
„« Human Relations Enhancement (SPIC Training Center)
„« Total Quality Management (M/s Quality Excellence, Chennai)
„« Has attended a variety of leadership and management training programs through Rotary Clubs, which has helped to enrich organizing capabilities.

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Brief Description

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