Resume - M.E. + 18 years of experience + AWS CWI + NACE CIP -1 + API 510, 570 & 653 + ISO...

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Resume #76648

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PERSONAL DETAILS
Age & Date of Birth: 38 years, 5th June 1970
Passport Number: G2746392, Place of Issue: Chennai, INDIA
Validity up to May, 2017
Driving License (LMV): Kuwaiti Driving License validity up to 2015
Indian Driving License validity up to 2020

Communication Address: P. Solaimuthu
# 91B, MADURA ILLAM, Anna Street
(Near Govt. Boys Hr. Sec. School)
ATTUR, Salem Dist., Tamil Nadu
I N D I A - 636 102

EDUCATIONAL QUALIFICATION

„« Master Degree in Production Engineering (Specialization in Welding Engg.) from College of Engineering, Chennai, Anna University in 1995
„« Degree in Mechanical Engineering from The Institution of Engineers(India) in 1992
„« Diploma in Mechanical Engineering from Thiagarajar Polytechnic College, Salem (Board of Technical Education and Training, Tamil Nadu) in 1988
„« Chartered Engineer (India) from The Institution of Engineers(India) in 2004
„« Diploma in Industrial Safety (One year Course) from Annamalai University in 2005

PROFESSIONAL QUALIFICATION / TRAINING UNDERGONE

„« AWS - Certified Welding Inspector (Cert. # 04101201)
„« NACE Level 1 - Certified Coating Inspector (ID # 4240901807)
„« API 653 - Certified Storage Tank Inspector (Cert. # 27847)
„« API 510 - Certified Pressure Vessel Inspector (Cert. # 28104)
„« API 570 - Certified Process Piping Inspector (Cert. # 29056)
„« NDT qualification: ASNT NDT Level II in RT, UT, MT & PT
„« ISO 9001:2000 IRCA Approved QMS Lead Auditor Training Course.
„« OHSA 18001 IRCA Approved OH & SMS Lead Auditor Training Course.
„« Painting & Coating Inspection - 3 days course by NACE Intl. India Section
„« Personal Survival Techniques (Off-shore), Fire Prevention & Fire Fighting,
Permit To Work and H2S & Breathing Apparatus Training Courses.
„« Attended Lead Worker Safety Compliance Course (Consists of Permit To Work, Lock Out Tag Out, Confined Space Entry, H2S & Breathing Apparatus, Hazardous Chemicals, Fire Fighting & Fire Prevention) with Qatar Chemicals Company.
„« Training Programs in Welding Inspection, Duplex Stainless Steel Welding, Surface Preparation & Painting, GRE (RTRP) Pipe Work and Internal Audit.
„« Certificate Course in TQM & ISO 9000 Conducted by Anna University.
„« Computer skills on MS Word, MS Excel, MS Power Point & MS Project.

TECHNICAL PAPERS PRESENTED / PUBLISHED

„« "Development of an improved Thermo-Mechanical Model to predict longitudinal distortion in Welded Steel Structures" presented and published in National Welding Seminar of IIW held at Cochin in November - 1995 (p270-279).

„« "Computer Aided Analysis and Control of Distortion in Welded Steel Structures" presented and published in the International Welding Conference of IIW held at Mumbai in December - 1996.

PROJECT TRAINING / APPRENTICESHIP

„« Undergone Training in Welding Engineering as Project Trainee at WELDING RESEARCH INSTITUTE (WRI), BHEL, Thiruchirapalli - 620 014, India from July 1994 to May 1995 as a part of Master of Engineering Degree Course.

„« Worked as Technician Apprentice in M/s CHENNAI PETROLEUM CORPORATION LIMITED (Formerly Madras Refineries Ltd), Chennai - 600 068, India from July 1990 to July 1991. Worked with Refinery Major Shut down Maintenance & Inspection during the year 1991.

SUMMARY OF EXPERIENCE

„« Total 18 years of experience (13 Years in India & 5 Years in Middle East) in Quality Assurance / Quality Control, Inspection and Welding Engineering from Raw Material stage to Final Stage in Fabrication & Construction and Shutdown / In-service / Maintenance Inspection work in Oil and Gas facilities in onshore / offshore, Petro-Chemical, Refinery, Chemical, Pulp & Paper and Power Industries and Pipeline Construction in Offshore.

„« Worked in various roles including In-Charge for QA/QC Team with EPC Contracting Companies, Client Representative and Third Party Inspector.

„« Experience in Equipments / Systems:
„Ï Pressure Vessels and Spheres (Process Equipments, Jacketed Vessels, Columns, Heat Exchangers, Chlorine Storage Containers, LPG Bullets) as per ASME Sec. VIII Div. 1 & 2, BS 5500, TEMA, IS 2825, IBR etc. and Shut down / In-service Inspection as per API 510.
„Ï Process / Power Piping Works for Oil Gathering Stations / Centers and Gas Plants, Petro-Chemical Plants, Power Plants as per ASME B31.1, B31.3, BS 1113 and Shut down / In-service Inspection as per API 570. Worked for CS, LTCS, DSS, SS and Low Alloy Steel Piping Materials
„Ï Pipelines and Flow lines for Transportation of Oil & Gas products as per API 1104, ASME B 31.4, B31.8 and Clients Specification. Worked for 9 DSS pipelines of Saih Nihayda Gas Plant in addition to Many CS pipelines in Oman and Kuwait. Lay Barge Pipeline Construction in Offshore.
„Ï FBC / CFBC / HRSG / Chemical Recovery Boilers and its components for Power Production and Process Utilities including Material Handling and Water Treatment Systems as per IBR and ASME Sec. I and VIII Div. 1 involved with Fabrication and Construction and Shut down Inspection.
„Ï Atmospheric Storage Tanks (Cone roof, Single Deck / Double Deck Floating roof, Internal Floating roof types) as per API 650 and Maintenance Inspection as per API 653.
„Ï Structures and Duct works for Piping Rack, Gas Turbines and Boilers (Including Heavy Columns and Girder Beams of Boilers)
„Ï Experience with 1 mm sheet metal in Gas Turbine Inlet Silencer System to 105 mm thick material Pressure Vessels
„Ï Inspection of Bought out Items (Valves, Pumps and Industrial Fans etc)

„« Preparation / Review / Approval of Method Statements, Work Instructions, Inspection and Test Plan, WPS, PQR, Welder Qualification Documents, GRE Bonding Procedures and Bonders Qualification documents and Quality Assurance / System documents, Technical Delivery Conditions for Welding Consumables / Raw Materials and Controlling of Documents.

„« Raising Repair Recommendations during shut down / in-service inspection and preparing Repair Procedures and monitoring the same.

„« Inspection of Raw Materials such as Plates, Pipes, Fittings and Flanges and Bought out items like Valves, Piping Hanger supports, pumps and fans. Review of Raw Material Certificates

„« Inspection of Surface Preparation, Painting (including Piping Internal / External), Shrink Sleeve Application, Rubber Lining, Fusion Bonded Epoxy, 3 Layer Polyethylene by Visual, Adhesion Testing, Holiday Inspection etc.

„« Review of Radiographic Films of Welds and Witnessing / Interpretation of Ultrasonic Testing of Welds, Plates, Pipes, Forgings, MT/PT of welds and Destructive Testing (Tensile, Nick-Break, Fracture, Bend, Notch Toughness, Hardness, IGC Corrosion Test and G48A DSS Corrosion Test).

„« Witnessing Hydrostatic Test / Pneumatic Test, Vacuum Box Testing, PWHT / Hot Forming.

„« Witnessing Welder Qualification and Welding Procedure Qualification

„« Analysis of failures, solving the same and providing Technical supports for elimination / reduction of defects / distortion and improving the productivity.

„« Conducting Quality Audit, Evaluation of Vendors, Raising NCR and resolving the same.

„« Inspection during manufacturing of spiral welded pipes for Pipelines.

„« Codes and Standards worked - ASME Sec. I, II, V, VIII, IX, B31.3, 31.8, BS (BS 5500, BS 1113, EN 287, EN 288), API, ANSI Standards, AWS, IBR, IS Standards and SHELL, PDO, ADNOC and KOC Standards.

„« Worked with Maximo and Meridium Plant Maintenance and Inspection Software.

„« Materials Handled - CS, LTCS, SS (Type 304, 316, 310, 321, 410, 410s), Duplex SS (S31803), Low Alloy Steels(C-1/2 Mo, 11/4Cr - 1/2 Mo, 21/4Cr - 1Mo, 5Cr - 1/2 Mo & 9Cr - 1Mo), Nickel, Inconel, Monel and GRE (RTRP) Pipe materials.

„« Welding Process - GTAW, SMAW, FCAW, SAW, GMAW, Automatic GMAW and Orbital TIG Welding.

EMPLOYMENT HISTORY
M/s QATAR GAS OPERATING COMPANY, NFB Offshore Platform, State of Qatar
(On secondment from M/s Oceaneering OIS)

Designation: OFFSHORE INSPECTOR from August - 2008 to October - 2008

„« Working for In-Service Inspection of offshore oil and gas well heads and processing facilities.

M/s. ZAKUM DEVELOPMENT COMPANY LIMITED (ZADCO), Zirku Island, Abu Dhabi
An ADNOC Group Offshore Oil and Gas Production Company
(On secondment from M/s Velosi Certification Services LLC)

Designation: INSPECTION ENGINEER from April - 2008 to July - 2008

Nature of Work

„« Worked for In-Service Inspection of Static Equipments (Columns, Pressure Vessels, Heat Exchangers, etc), Boilers, Storage Tanks and plant piping at Zirku Island (Off-shore).

M/s QATAR CHEMICALS COMPANY LIMITED, State of Qatar
Designation: API INSPECTOR - VESSELS during March 2008

Nature of Work

„« Worked as API Certified Inspector for Shut down Inspection of Static Equipments, Piping and Storage Tanks.
M/s MATERIAL CONSULTING SERVICES Inc. USA
Work at Dubai as CLIENT REP. for SBM Atlantia Inc. USA from Jan. 2008 - Feb. 2008

Nature of Work

„« Final Inspection of Pressure Vessels, witnessing hydro-test, inspection of painting work and review of documents / reports at Fabrication shop.

M/s ABU DHBI GAS LIQUIFICATION COMPANY, Das Island, Abu Dhabi
Worked as PLANT INSPECTION ENGINEER from Oct. 2007 to Dec. 2007

Nature of Work

„« Worked as API Certified Inspector for Shut down Inspection of Static Equipments and Piping in the Das Island (Offshore).

M/s MAERSK OIL QATAR AS, Qatar Offshore
Worked as CLIENT REP. (Welding & Coating Insp.) from Jun. 2007 - Sep. 2007

Nature of Work

„« Worked for Inspection of Pipelines construction work (Diameter 6¡¨ to 24¡¨ Pipelines) on Pipeline Laying Barge at Al Shaheen Region of Gulf Sea. Work involves inspection of welding and field joint coating work from client side.
„« Welding involves SMAW and Semi Automatic / Automatic GMAW Process.

M/s. VELOSI CERTIFICATION SERVICES LLC, Abu Dhabi, U.A.E
(Third Party Inspection and Certification Services Company)

Designation: INSPECTION ENGINEER from August - 2006 to April - 2007

Nature of Work

„« Worked for Inter Refineries Pipelines Construction Project in Abu Dhabi as API Certified Inspector for Inspection of Storage Tanks Construction and Piping work including painting work within Abu Dhabi Oil Refinery Company (TAKREER) campus. Responsible for ensuring quality of Fabrication and Construction works of Storage Tank and Piping work.
„« Worked as API Certified Inspector for Shut down Maintenance Inspection of Static Equipments (Columns, Pressure Vessels, Reactors, Heat Exchangers, Coolers and Heaters etc), Storage Tanks and Refinery piping in the Abu Dhabi oil Refinery Company (Takreer) from March 2007 to April 2007.

M/s. KUWAIT OIL COMPANY (K.S.C), Kuwait
(On secondment from M/s International Inspection Centre w. l. l. (INTREX))

Designation: SPECIALIZED INSPN. ENGINEER from Feb. - 2005 to Aug. - 2006

Nature of Work

„« Responsible for Overall Quality Assurance & Control and Inspection activities of Construction and Fabrication works of Gas Booster Station, Crude Oil Gathering Centre and Manifold Construction from Client side.

„« Inspection of Separators, Scrubbers, Desalters, Condensation / De-hydration Towers, Storage Tanks and Piping in Gathering Centers, Manifolds and Gas Booster Stations. Receiving Inspection of Raw Materials such as Plates, Pipes, Fittings and Flanges etc., Bought out items and Inspection during various stages of Pressure Vessels, Piping, Pipelines and Tanks Fabrication and Construction.

„« Accessing the condition of the Static equipments, Tanks and piping during Shut down of the plants. Proposing of Repair / rectification methods and subsequent Inspection of repair / rectification work of Pressure Vessels, Piping and Tanks.

„« Review of Quality Procedures for Welding, Testing, Coating, Inspection and Test Plan, Material Test Certificates, Welding Procedure Specification. Raising Non-conformance Reports and Re-solving the same.

„« Witnessing Welder Qualification and Welding Procedure Qualification Tests. Witnessing / review of Non-Destructive Testing (RT, UT, MT and PT), Vaccum Box Testing and Interpretation of the results.

„« Inspection of Surface Preparation and Painting / Coating (Shrink sleeve application, Fusion Bonded Epoxy, 3 layers PE). Witnessing Adhesion Testing, Holiday Inspection of Painting and Coating Application.

M/s. AL HASSAN ENGINEERING Co. S.A.O.G., Sultanate of Oman

Engineering and Contracting Company involved in Fabrication, Construction and Maintenance of Petroleum Development Oman Oil and Gas Facilities.

Designation: WELDING ENGINEER from Sept. - 2002 to Sept. - 2003
SENIOR ENGINEER - QA/QC from Sept. - 2003 to July 2004

(Approved by Petroleum Development Oman (A Shell Group Company) as
QA ENGINEER for Saih Nihayda Gas Plant Construction in Sultanate of Oman)

Nature of Work

„« Responsible for Overall Quality Assurance & Quality Control, Welding Engineering requirements and Inspection of All Incoming Materials, Fabrication, Welding, Surface Preparation & Painting and External Insulation of Piping, Pressure Vessels, Pipelines of Oil and Gas Facilities (Gathering Stations and Gas Processing Plant) of PDO meeting stringent requirement of Shell / Petroleum Development Oman.

„« Leading a Team of 14 QC Inspectors as an in-charge of Mechanical QA/QC at site.

„« Preparation of Contract Quality Plan, Quality Control Plan, Method statements, Work Instructions, WPS, PQR, Final Inspection Test Packs. Review of Materials / Consumables Test Certificates and sub-contractor's Quality Procedures.

„« Imparting training to the Engineers / Inspectors / Supervisors / Foremen and welders for Duplex Stainless Steel Welding. Responsible for Training & Qualification of GRE bonding procedure and bonders with respect to client and vendor specification requirements. Conduct welder qualification Test and Monitoring of Welder performance.

„« Responsible for Co-ordination, Development and Establishment of Duplex Stainless Steel (DSS) Welding (Using Pipe Alignment clamp with integral purging system & Purge gas Oxygen Monitoring Equipments) for the Company in the stipulated period including developing / Improving infrastructure (Resources, Technology and Equipments) for the company as per client specifications.

„« Stage-wise Inspection as per Approved Quality Control Plan from Raw Material stage to Final painting and Insulation of Pressure Vessels and Piping work during Fabrication and Repair / Maintenance / Alteration work. Inspection / Witnessing of Surface Preparation, Painting / Coating Application and Holiday Testing. Witnessing Hydro Test and Post Weld Heat Treatment Activities.

„« Liaison with NDT sub-contractors for NDT testing of welds. Interpretation & Evaluation of Non-Destructive Testing & Destructive Testing Test Results.

„« Prepare & Maintain Master list of IMTE and Controlling of the same.

M/s TATA PROJECTS LIMITED, Hyderabad - 500 016, India
Designation: ENGINEER - INSPECTION from Sept. - 2001 to Sept. - 2002
Nature of Work

„« Worked as Third party Inspector for various clients like GE Energy Systems, NTPC, Tata Power, Tata Chemicals, ACC, BHEL, Enercon etc. Inspection of various Mechanical Equipments including Pressure Vessels, Wind Mill Towers, Gas Turbine Air Inlet and Exhaust Systems, Conveyor Systems & Industrial Fans from Raw Material Stage to Final Inspection as per ITP and Client Specification.

„« Approval of Welding Procedure Qualification and Welder Qualification for GTAW, SMAW & SAW Processes for welding of various materials like Stainless Steel (Type 304L, 316L, 310), Carbon Steel and Low Alloy Steels (C-1/2 Mo, 11/4Cr - 1/2 Mo & 21/4Cr - 1Mo) as per ASME Sec. IX and customer requirements.

„« Performing Inspection on Raw Materials / Various Stages of Fabrication / Finished components. Performing Inspection on Surface Preparation and Painting.

M/s ENMAS PROCESS TECHNOLOGIES PVT. LTD.
Chennai - 600 018, India

Company Involved in Engineering, Procurement, Fabrication, Construction and Commissioning of Turnkey Projects / Renovation work for Pulp & Paper, Power and Chemical Industries.

Designation: DEPUTY MANAGER - QA & C from Oct. - 1997 to Sept. - 2001

Nature of Work

„« Leading a Team of 6 Quality Engineers / Inspectors as a Head of Quality.

„« Preparation / Review / Approval of Quality Procedures / Quality Assurance Plans / Technical Delivery Conditions for Raw Materials and Welding Consumables and approval of supplier's WPS, PQR and Welder Qualification.

„« Performing Inspection on Raw Materials / various stages of Fabrication / Finished Components of Boilers, Pressure Vessels, Heaters and Piping. Performing Inspection during Shut down Repair / Alteration and Renovation Activities and implementing the quality requirements. Witnessing Hydrostatic Test and Post Weld Heat Treatment Activities.

„« Preparation & Revision of Quality Management System documents. Conducting Internal Quality System Audit. Raising & Resolving Non-conformity Report.

„« Study of Welding related Failures for Equipments in service and establishing welding Procedure for rectification of the same (Work done for Heat Exchanger Failure and Super Heater coils failures)

„« Interpretation and Evaluation of NDT and Destructive Test Results.

„« Approval of Painting system / Procedure (Inorganic Zinc Ethyl Silicate Painting) and Painting Contactors / Personnel. Performing Inspection on Surface Preparation and Painting.

M/s KAVERI ENGINEERING INDUSTRIES LIMITED, Thiruchirapalli - 620 004, India

An Engineering Company (ASME U & U2 Certified) engaged in Design and Production of Equipments (for Refinery, Petro-Chemical, Fertilizers, Nuclear Industries) Pressure Vessels, Heat Exchangers, Distillation Columns, Storage Tanks, Spheres and Nuclear Equipments to Various International Codes / Standards.

Designation: SENIOR ENGINEER-WELDING ENGG. from June - 1995 to Sept. - 1997

Nature of Work

„« Performing Welding / Corrosion Resistant Overlay Procedure Qualification and Welder Qualification for SMAW, GTAW, GMAW, SAW and Orbital GTAW (For Tube to Tube sheet welding in Heat Exchanger). Development of Procedures for Tube to Tube Sheet Welding / Expansion of Heat Exchangers with respect to TEMA Standard and Various Customer Specifications. Preparation of WPS, PQR, WPQR and Mock-up Procedure Documents.

„« Selection / Estimation and Controlling of Storage / Issue of Welding Consumables. Preparation / review of Technical Delivery Conditions for Welding Consumables.

„« Establishing Repair welding Procedure for Shop Fabrication related problems and In-service failure rectification and Inspection. Implementation of Critical Welding at Shop Floor. Providing Technical / Metallurgical Support for solving Technical related problems

M/s SRI SARAVANA ENTERPRISES, Madurai - 625 006, India

„« Worked as Inspection Supervisor from Sept 1991 to May 1993

M/s CONTECH ENGINEERS PRIVATE LIMITED, Pudukottai - 622 002, India

„« Worked as Supervisor from July 1988 to June 1990.

MEMBERSHIP WITH PROFESSIONAL BODIES

„« Member of The Institution of Engineers (India)
„« Member of American Welding Society (AWS)
„« Member of National Association of Corrosion Engineers (NACE)
„« Associate Member of Indian Society for Non-Destructive Testing (ISNT)

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