Resume - I'm Tommon Mathew working with mott macdonald as a project engineer in oman for ...

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Resume #76818

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PROJECTS - QA/QC - (Welding / Piping / NDT / Painting & Insulation)

Objective:
Seeking a challenging position to cover wide range of responsibilities in an organization where my professional abilities can be effectively utilized for mutual benefit as QA/QC Welding / Piping / Mechanical / NDT / Painting & Insulation.

Certified Welding Inspector AWS-CWI, Certificate No.04070951
Certified Welding Inspector CSWIP-3.1, Certificate No.23107
Saudi Aramco Approved Welding & Piping Inspector

Educational &Technical Qualifications;

„« Degree in Mechanical Engineering
„« Certified Welding Inspector-AWS-CWI,
„« Certified Welding Inspector.CSWIP-3.1

NDT Literated in;
„« Radiographic Testing-Level II (valid certificate)
„« Ultrasonic Testing
„« Magnetic Particle Testing
„« Liquid Penetrant Testing Level II (valid certificate) &
„« Visual Testing.
Computer Awareness
Windows XP
MS Office (Word, Excel, Access, &Power point),
AutoCAD 2002
Internet Operations.
Extra Curricular Activities
1) Participated in District Ball and Shuttle Badminton Tournaments.
2 ) Participated in District Quiz competitions.

Personal Profile
A highly motivated person, willing to work hard, is having more than 8 years of experience in specific field at Onshore and Offshore. Worked for several construction and inspection companies in India, UAE, Bahrain, Oman & Saudi Arabia. Currently working as a Welding / Piping and NDT /Painting & Insulation Engineer with Mott Macdonald LLC (Project Management Consultancy) on behalf of OGC in Sultanate of Oman. Highly Conversant with International standards like, ASME SEC. IX, ASME SEC II, ASME B 31.3, B31.4 & B31.8, API 5L, API 1104, PDO, Shell, SAUDI ARAMCO and SABIC STANDARDS.

Experience with Base Metals While On Job: Worked with Various Types of Materials in various Projects such as P1,P3,P4,P5,P8,P10H,P23,P34,P43 Cladded / Overlays & their dissimilar for various Petro-chemicals, Refineries and LNG Projects.

Carbon Steels, Alloy Steels, Austenitic Stainless Steels, Duplex Stainless Steels, Nickel Alloys, Copper Alloys, Aluminum Alloys in Various Projects with various kinds of Electrodes such as¡K. E-6010, E-7010, E-7018, E-316L, E-309L, E-385-16, ER-70S-2 Through S6, ER-NICRMO-3, ER-NICU-7, ER-CUNI, ER-4043, ER-2209, ER-2553, R316LT-5(Super Root) ¡K¡Ketc

Summarized History of Experience: Total more than 8 Years

Sultanate of Oman

Company Mott Macdonald LLC
Client PDO & OGC
Project EPC / PMC Various Projects
Position QA/QC Project Welding & Piping
Duration 30th July 2007 onwards

Doha State of Qatar

Company Chiyoda Technip Joint Venture
Client Qatar Gas-LNG
Project QGX II Ras Laffan Industrial City
Position QA/QC Welding/Piping Inspector
Duration 10th Feb., 2007 to 30th July 2007

SAUDI ARABIA

1)Company Al-Mojil Group of Companies SA Ltd
Client SAUDI ARAMCO / SABIC
Project Jua'ymah Gas Plant Expn./Sharq 3rd Expn. and Offshore Platforms.
Position QA/QC Welding/Piping/NDT Inspector
Duration 15th May, 2006 to 13 January 2007

2)Company Technip Saudi Arabia Limited
Client SAUDI ARAMCO
Project Riyadh Refinery ¡V DHT (Diesel Hydro Treating)
Position QA/QC Welding/Piping Inspector
Duration 16th Feb 2006 to 31th March 2006

3)Company Saudi Techint Limited
Client SAUDI ARAMCO
Project Haradh GOSP-III & Expasion in Haradh GOSP-II, Hawiyah -WIP Projects
Position QA/QC Welding/Piping Inspector
Duration 05th April 2005 to 15th Feb 2006

Projects Handled: -

Well head piping and rehabilitation work at Berry 182-187 Platform Offshore.

Inspection of welding / piping and NDT co-ordination of Jua'ymah Gas plant Expansion and Sharq ¡V Samsung / Linde / Foster Wheeler for Sharq 3rd expansion project.

Hydrotesting of plant piping and well head piping.

Hydrotest pack preparation and final dossier.

Punch list walk through and final reinstatement.

Responsibilities: -Welding

„X Responsible for preparation of project specific quality plans of the projects as per relevant international standards and client specifications.
„X Studying project specifications and getting familiar with project quality requirements.
„X Implementation of quality system procedures and project specific procedures in the project.
„X Conduct monthly quality meetings with project management team and Quality Assurance team to get feed back to improve quality systems.
„X Face ISO International audits, internal audits and carry-out sub-contractors audits as per Project quality plan schedule.
„X Prepare and propose welding procedures prior to run PQR and get client approval.
„X Qualifying welding procedures by welding PQR, witnessing Non destructive and destructive testing.
„X Review subcontractors procedures which includes NDT, Pre heating and Stress relieving procedures, structural fabrication, and forward for client approval.
„X Coordinating NDT activities, subcontractors inspection activities, preparing and updating daily NDT and repair status
„X Supervise work of QC inspectors in welding, painting, coating, civil and incoming material Inspection fields.
„X Preparing daily welder performance status.
„X Prepare and update calibration status log of Inspection of measuring tools in the project and verifying the calibration accuracy requirements to in-house standards and client specifications.
„X Preparing mechanical package and Hydro-test packages for pipelines and on-plot piping welding.
„X Review Radiographs and submit to Client approval.
„X Witness mechanical testing of base metals, electrode consumables and procedure qualifications
„X Take appropriate action on Non-conformance reports and discuss with the project management team and QA/QC Manager for possible measures and their implementation
„X Carry-out Welding Inspection, Painting Inspection and incoming material inspection as and when required.
„X Arrange qualification tests for brazing operators and equipments and witness subsequent mechanical tests.
„X Carry out regular audits/verification inspections on the Quality system of the sub-Contractor and issue NCR if any and carry-out follow up audits if necessary.
„X Raise Non-Conformance and rejection/acceptance/release of materials delivered to the works. Maintain adequate records/files of all inspection issues and administer the NCR's until resolution, completion and acceptance.

Responsibilities:-Painting

„X Conducting Final inspection of Above-Ground, Under-Ground piping, equipment for quality conformance prior to release for subsequent activities like insulation, backfilling, etc.
„X Reviewing and making comments on contractor's Painting/coating procedure based on project specification requirements for approval.
„X Reviewing and commenting contractor's Inspection test plan based on approval of painting/coating procedures approval.
„X Checking QC instruments/Equipments are calibrated as per projects QA procedures and availability of all the calibration certificates at site office.
„X Verification and approval of contractors qualified QC inspectors for painting/coating inspection
„X Conducting necessary Prequalification tests for paints, paint systems, Blasters, painters and making availability of necessary qualification certificates.
„X Making necessary follow ups with contractors and subcontractors to take action against Quality NCR's.
„X Attending weekly quality meetings with contractors, subcontractor's quality representative and solving project quality related problems.
„X Coordinating with Contractors representative, painting/coating inspectors, subcontractor representative and paint manufacturer to solve regularly quality related issues/problems rising on site on time to time basis.
„X Making follow ups and closing quality punch list points.
„X Reviewing Final documents necessary for proper approval and acceptance of project quality.
„X Making arrangements for necessary Material Verification & Traceability, of painting/coating materials and availability of Batch and test certificates.
„X Good knowledge in Reviewing/commenting Painting Inspection & Test Plan (ITP), Painting Procedure, Inspection Formats/Checklist and also Repair Procedure.
„X Conducting QC tests like visual inspection, air purity tests(Blotter test),abrasive purity tests, chloride tests(on blasted substrate),density & flow tests on multi component paints, WFT and DFT checks, curing tests, etc to ensure job compliance to specifications.
„X Final inspection and Holiday Testing of pipeline protection systems like Liquid Epoxy coatings, Heat shrink sleeves.
„X Repairing of holidays and subsequent holiday testing.
„X Preparation of quality reports, checklists and other contract documentation.

Responsibilities: -General
„X Scope of work, variations and deviations
„X Materials: To ascertain the job requirements. Evaluate and arrange from within Company local procedures through Purchase and Stores Dept.
„X Manpower: Requirements, availability and its efficient usage of materials to be reported
„X Machinery: Requirements and usage shall be reported.
„X Safety: PPE, Safety scenario, Near-miss incidents and Accidents.
„X Progress: Joint monitoring of Project execution and any slippage to be discussed.
„X Project Quality Plan implementation through QA/QC procedures
„X Project Planning and scheduling
„X Site logistics monitoring and stock auditing
„X Permit To Work(PTW) Coordination

Oman (From 11 Feb. 2005 to 15 March 2005)

Position QC Inspector (Welding )
Client MAC
Company Inco Engineering Ltd
Project Boiler stacks and Vessels for Ras laffan

Company profile: -

An GCC based well known Construction, Production & Inspection Company head office in Dubai, having branch offices and in most of gulf Countries.
Major Projects worked with:

Position: QC Inspector(welding activities)

„« Implementation of quality control aspects at various stages of work.
„« Responsible for mechanical, welding inspection of activities carried-out in the project
„« Liaise with client inspectors for approval/ acceptance at NDT.
„« Qualifying welding procedures and welders for test headers installation, pipeline tie-ins and patch welding.
„« Monitor storage and handling of welding consumables as per manufacturer's recommendations.
„« As-built documentation and final hand over of test pack documentation

BAHRAIN(Since October2003 to 2004 April)

Position QC Inspector (Welding/Structural)
Client ALBA- Bahrain
Company Airmech-Lefebvre Ltd
Project Alba Expansion Project 6

„« Prepare documentation and reports on day to day inspection activities.
„« Assist for compilation of as-Built & test pack documentation and resolution of problems.
„« Preparation of method statements detailing various stages of activities inspection requirements and responsibilities.
„« Qualification of welders for structural steel welding in SMAW and FCAW process, stainless steel welding in SMAW process by assessing skill and workmanship of welders.
„« Dimensional check against drawings
„« Dealing with client and third party inspectors to witness hydro test and review final documentations and NDT requirements.
„« Carry-out surveillance inspection of production activities which includes welding, Fit-up of offshore structures in night shift.
„« Carry-out welder audits to verify compliance of welding procedures
„« Monitor handling of welding consumables, backing and re-baking activities to compliance to manufacturers' recommendations.
„« Monitor and cross verification of NDT activities
„« Witness hydro testing and air leak testing of finished structures.

ABUDHABI-UAE (Since November 2002 to March 2003)

Position: QC-Inspector/Welding In-charge
Client: Samsung-Belleli
Company: Deutsche Babcock Ltd

„« To handle various types of weld joint preparations, Fit-Ups, Welder Qualification Test(WQT),Welding Procedure Qualification Tests(WPQ).Using various code, standards specifications and drawings.

„« Fabrication of piping and heavy structure at fabrication shop. Planning and material arrangements at site. Pneumatic testing Hydro testing of piping.: Lifting and Erection at site of piping, heavy structure, Pipe supports.

„« Piping and structure welding (GTAW, SMAW, GMAW, and FCAW, ESW welding) processes supervision. Hydrotest Package making & its supervision. Reinstatement package accomplishment. Data updating supervision etc.

„« Signing of a Product as after review and evaluate the all available documents.

„« Conduct Tool box meeting for give awareness of welding parameters, different welding techniques, and expected defects related with particular process and weather conditions, safety hazards during cutting/welding/painting/blasting etc¡K.

Other projects/ clients

„« QA/QC Inspector for Aramco(KSA) and Sabic Projects with Al Suwaiket contracting Construction Company for maintenance and shut-down contract in the May 2003 for one month.

„« Third party Inspector for service testing of pressure vessels, pressure piping for Alstom For Foster Wheeler.

„« Third party Welding/ NDT Inspector for off-shore plant piping and vessels welding and shut-down work for Various clients.

INDIA
* Intertek Inspections and Chempro Inspections (Mumbai)
* Sievert India Pvt Ltd ( Andrapradesh, Gujarat, Mumbai)
* Geecy Engineering Pvt Ltd (Mumbai)

Worked in Quality control and production departments/NDT Inspections of Steel and alloy steel division, In various LNG, Refineries, Plants, Petro-chemical Industries, where versatile grades of Structures were produced.

Responsibilities: -

„« Review third party NDT reports and radiographs of Vessels, piping & pipe lines.

„« Monitor repair welding of castings by subcontractors and vendors

„« Implementation of welding procedures by training welders and Welding Operators.

„« Mechanical Testing Witness of various WQT and PQR Procedures.

„« Attend quality management meetings and provide quality feed back and give suggestions to overcome the related problems.

Personal Details

Nationality: Indian

Date of Birth: 28/04/1977

Gender: Male

Marital Status: Married

Note: A valid Indian Driving License holder

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