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Resume #77750

CONTACT INFORMATION:
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Career Focus:

To work in leading organizations where I can use my skills and knowledge gained for the successful business of the organization and my career growth.

SKILL

Good understanding of project management, implementation, operations of various utility systems, maintenance of chemical process industry equipments and quality assurance concepts. Good understanding of data handling and archiving processes.
Possess strong administrative & communication skills

Resume Summary:

A)Experience in M/s Hindustan fluorocarbons ltd Hyderabad since 19 years and presently working as Dy Manager in TFE Gas and Petrochemical plants. Joined as mechanical engineer in 1989 and promoted to the level of DY Manager
B) Experience in M/s TMT India ltd Kurnool for a period of 5.5 years. worked in project team for erection and commissioning of chemical, paper and thermal industry equipments. Joined as trainee mechanical engineer in 1983 and promoted to the level of Assistant engineer
Presently in Hindustan fluorocarbons limited:

Preparation of technical specifications for process equipment, QAP & P&ID review and update, carryout inspection visual, NDT, carryout visual periodic Inspection for process pressure vessels, through physical inspection in Annual shut down of petro chemical plant equipment for ensuring reliability of pressure vessels and equipment, Heat Exchangers, high pressure reactors columns, neutralization columns, distillation columns, condensers, reboilers, storage tanks, cryogenic storage vessels, pressure vessels, pumps, compressors, pipelines, Furnaces in various plants deploying conventional Non Destructive Techniques (NDT) -Visual, Dye Penetrate, Magnetic Particle, Ultrasonic, Radiography as well as Advance NDT Also carryout hydraulic, pneumatic, helium tests for process critical equipments. Heat and Mass balance calculations. Experience in de bottleneck of process plant arrive feasible study and technical reporting for improving productivity.

Experience:
* Operations and maintenance of various utility systems like air compressors, refrigeration systems, boilers, DM water systems, HVAC systems, AC units, raw water systems, hydrant systems
* Maintenance of process industry equipments like Reactors, Process compressors, blowers, coolers, fans, reactors, agitators, mechanical seals, gear transmission equipments, heat exchangers, various types of valves, grinders, screw feeders, mixers etc
* Preparing Data Base and Up dating all Welding And NDT Records
* Preparation of hydro test package with the help of hydro test Engineer
* Input progress information accurately at regular intervals as specified by the project.
* Carryout third party inspection of process related equipments both visual examination and hydro pneumatic tests
* Periodical inspection of static and rotating equipments as per statutory requirements
* Through inspection of all pressure vessels by complete stripping and re-commissioning in planned annual shut down for ensuring reliability of the systems
* Prepare and release reports and forms for information flow.
* Train staff on document control processes and procedures.
* Undertake other tasks as assigned by the Head of section.
* End of project all original NDT reports, films, original document submit to client.
Process Engineering
* Preparing QAP for process equipments to be manufactured
* Plan and prepare the technical specifications, evaluation of correct bidder, placing of order and execute.
* Knowledge of International codes and interpretation.
* Understanding the philosophy of process technology for capacity expansion and critical analysis of Process licensor's recommendation with a view of future operations as well as past experience of operation.
* Provide technical support for production of process plant and Gas plants.
* Have done Heat and Material balance calculations.
* Have done feasibility study for de-bottlenecking of the plant.
* Presented a technical report on the plant performance.
* Plan and execute Higher production by refurbishing of CFM plant for the CDM project and enhancing the capacity of the plant.
* Interact with process licensors for de bottlenecking process constraints, plant visits.
* Initiate projects and provide technical support to enhance the capacity of the plant and to improve the reliability of the plant
* Written Standard Operating Procedures for Emergency handling and Operation of the individual units of the plant.
* Prepare documents MOC (Management Of Construction), to record changes in operating conditions and philosophies; conduct risk assessment for process and operations deviation so that the integrity of the plant is not affected.

Skills:
* Excellent communication skills across the corporate hierarchy as well as across different functional groups.
* Have proven abilities to work in a group and as an individual as well as to lead the team inculcating the team spirit in the group.
* Create a culture of safety across all functional groups.
* Identify a problem, analyze, trouble shoot and find a solution to the root cause.
* I learned SAP MM Module which will enhance my technical capabilities in the SAP environment.
* As an engineering material coordinator. I am having experience in identifying the preparation of equipment specification, procurement, and evaluation of correct bidder, vendor interface, installation & commissioning of equipment
* I have been associated with ISO 9001:2000 documentation works.

ACHIEVEMENTS IN HFL

Able to provide the plant and machinery by 95% of the time for process Requirements by maintaining of proper P.M. schedules.
* Improve the conversation of energy in the various utility systems.
* Pyralysis coil replacement is once in year against once in six months by re-routing the pipelines in the process stream by reducing the pressure losses.
* Increase the plant capacity (TFE) by 20 % by increase feed from 500kg/hr to 600kg/hr by replacing cost effective alternate system. The system modification was done successfully from identifying vender to commissioning.
* Increase the plant capacity (CFM) by 15% by Debottlenecking for replacing reciprocating pump and now the plant is being operated by105%
* In the ETP section the Vertical submersible pumps were replaced with trouble free service glandless pumps so that effective neutralization achieved and inventory costs were reduced to much lower
* Modification was done capacity improvement in the -40 cent Refrigeration system from 15 TR to 25TR by compressor speed increase and flow passage modification on chillers.
* Improve the energy conservation by replacing the cooling water pump by saving
Power by 2000 units /day so that Approximately 2.5 Lacks/year savings achieved
* Improve the boiler performance and save consumption of Furnace oil by 25%

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