Resume - (Maintenance with Procurement Exposure)

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Resume #80615

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Maintenance & Inspection: Machinery & Plant

Management of Operation & Maintenance Program. CMMS / Maximo-4i / 5 & ERP.
Inspection of the plant and equipments with OEM recommendations. Follow up & Develop Preventive Maintenance. Familiarity for implementation of ISO 9000 system guidelines.
Troubleshooting & Fault Analysis, Installation, Repair, Servicing & Overhaul of Engines, Hydraulic & Pneumatic Equipment, Tools and Systems. Heavy equipment, Plant equipment
Procurement of Spare Parts and material requirement for the O & M activities.

EXPERIENCE:

Position: Sr. Mechanical Inspector (Equipment & Plant) I Since May 2005 to till date
Company: Saudi Binladin Group - PCM, Jubail. KSA. Certified ISO-9001. A Pioneer Engineering company specializes in maintenance & support services for Petrochemical Plant maintenance, Petroleum, Chemical & Mining and industrial construction for High technolodge Maintenance.

RESPONSIBILITIES:

TECHNICAL
Studies and analyses information about installation, repair and maintenance work in coordination with his superior. Plans installation, repair and maintenance schedule for concern work.
Prepares concerned project specifications, drawings and technical data for the above facilities.
Conducts market surveys to determine availability and pricing of latest technology and equipment.
Studies, reviews and checks specifications, drawings and terms of tender documents submitted by contractors to ensure compliance with project specifications, drawing and technical data for concerned work.
Inspects and supervises contractor's work on overhaul maintenance activities to ensure compliance with the terms and conditions of contract.
Reviews, checks and complies daily reports prepared by contractors and/or assigned engineers on concerned work progress. Prepares the report on work progress, manpower and equipment for his superior.
Prepares and/or collects the final work report and distributes to concerned departments after chief engineer's approval.
Attends start-up and test runs of concerned units and coordinates with the operational maintenance group concerned and the contractor regarding any overhaul work problems.
Revises drawings or related reference and specifications about system modification and equipment changes when required. Maintains all catalogues, drawings and related references for his assigned equipment
Inspection of the plant & equipment as per the QCP program and prepare the inspection report.
Coordination with certification authorities for inspection and certification of the equipments, machines & tools and for ISO Certification for the company.
Plan, guide and carryout scheduled and breakdown maintenance servicing (PM/CM/EW/OP work as per the CMMS Maximo 4i & 5 of Plant, Equipments & industrial engines.
Establish and implement O&M policies, Procedures and standards, as per ISO 90001 standard.
Guide, manage & train operation & maintenance team. Monitor the performance of engines including fuel & lubricant oil consumption to optimize efficiency of the engine and equipment.
Prepare Reports such as maintenance reports, fault analysis reports, incident/ accident reports.
Prepare performance parameters evolution reports. Implement the company motivation program and policies to get maximum out put efficiency of the technical team.
Assess power plants system suggest and execute plans with a view of improving efficiencies, reducing down time and improving reliability.
Assign the task of the engineers to perform the team work for required daily work production as according to pre schedule of work and activities
Responsible for ensuring that client and company HSE habits are embedded within their teams.

COMMERCIAL
Administrate the logistic operation & maintenance activities to perform better discipline and output / efficiency of the manpower and efforts available at site.
Comparison of bids (local & overseas market) and maintains the inventory of spare parts. Provide budget and petty cash flow for maintain ensure availability / reliability of generation equipment to provide for demand increase.
Assess parts requirements and their stock levels for maintenance through the CMMS / Maximo & ERP S/W by maintaining the maximum & minimum level of inventory under proposed budget.
Provide budget and petty cash flow for maintain ensure availability / reliability of generation equipment to provide for demand increase.

Position: Superintendent (Operation & Maintenance) I Since Jun 1996 to April 2005
Company: Saudi Binladin Group (ISO-9001). Specializes in O & M engaged in wide range of sectors as Industrial & Semi Industrial, Maintenance such as Turbines, Boilers and Heat Exchangers, Power plants, Water and Sewage treatment plants, Chiller plants, Water & Sewage treatment plants, Airports, Shipyards, Petrochemical industries and other Industries.

RESPONSIBILITIES:

TECHNICAL
Responsible to maintain of all kind of Mechanical, Electrical & Hydraulic systems (Included Pumps, Valves, Motors & Cylinders) and Heavy Machines & Rotating and Safety equipment. Prepare performance parameters evolution reports. Implement the company motivation program and policies to achieve maximum out put efficiency of the technical team.
Responsible for all plant Mechanical systems including maintenance, parts ordering and administration of Preventative Maintenance System. Operate, maintain and repair prime movers and other engines. Operate, maintain and repair air system such as air compressors, air dryers, air regulator and pneumatic equipment.
Monitor the performance of engines including fuel & lubricant oil consumption to optimize efficiency of the engine and equipment. Prepare Reports for maintenance, fault analysis reports.
and incident/ accident reports. Assess power plants system suggest and execute plans with a view of improving efficiencies, reducing down time and improving reliability.
Prepare Master Plan & Follow up for Preventive Maintenance as per the manufacturer recommendation & Work/ job order as per the CMMS. Ability to carry out the consistently and reliable assigned task and reliable with team to the satisfaction of superiors & customers
Trouble shooting, Overhauling, Repairing and Servicing of Heavy equipment & Automobiles. Familiar with drawings (Electrical & Hydraulic) and use service & parts manuals/catalogs. Guide, manage & train Provide training to Operation & Maintenance Team. Monitor Expenditures to carryout task and under budget by using latest technique.
Assess and Procurement of Spare Parts & Material and their stock for maintenance through the CMMS/Maximo S/W, maintain maximum & minimum level of inventory under proposed budget.
Comparison of bids (local & overseas market) and maintains the inventory of spare parts. Provide budget and petty cash flow for maintain ensure availability / reliability of generation equipment to provide for demand increase.
Implement Quality management program (IS0-9001). Arrange & provide vigilant & attentive training to technicians etc. Coordinate & Supervise of Technicians and operators to run shifts.

PROJECT SITE RELATED ACTIVITIES:
* Issuing Work Orders-CM/PM/OP/EW, according to Maximo 5 (CMMS) program.
* Control of Consumable & Spare Parts, by following maximum / minimum program. Preparation of PO/ /PR/MR/MDTIF.
* Issuing Work Permit & Coordination with Sub-Contractors, Preparation of Daily Progress Reports, Operation, Shutdown and Maintenance. Site Supervision & Manage of Team.
* Involvement in Shut down, Trouble Shooting & Fault Analysis for Smooth Operations. Site Inspection, Project Start up Procedure. Coordination and Involvement in Site & Safety Audit.

Position: Mechanical Engineer I since July 1992 to June 1996
Company: P & K Hightech Pvt. Ltd. India (Oilfield Equipment Supplier) India. Supplier and service facilities for oilfield equipment & Earth movers (Crane, Trailer, boom Trucks, BOB CAT & Excavator Robotic Loader and Winches-Truck & Skid Mounted, Engines and other). Supplies to ONGC-India, Hindustan Petroleum and other Oil & Gas companies.

RESPONSIBILITIES:

Trouble shooting, Overhauling, Repairing and Servicing of Heavy equipment & Automobiles and Crane, Trailer, boom Trucks, BOB CAT & Excavator Robotic Loader and Winches-Truck & Skid Mounted, Engines and other.
Carry out work as per scope for refurbishment, breakdown & modification and Up gradation. Management of Spare parts for the job.
Prepare proposals for repair & maintenance jobs under taken by company.
Monitor subcontractor works for above subcontracted to specialize.

Position: Trainee Engineer I Since June 1991 to June 1992
Company: Parag Dairy (Process Industry) India

RESPONSIBILITIES:
Worked as trainee in food process industry for Maintenance (Electro-Mech) & Production Engineering (continues Mass Production).

EDUCATION: Mechanical Engineer

Bachelor of Engineering (Mechanical) I Gulbarga University - India in1991 with first division.

M.I.E. (Mechanical Engineering) I Institute of Engineers, Kollkata-India.

Arabic Language Certificate Course I Medina University, Saudi Arabia.

OTHERS:
Computer Operations: (Ms-Office, Window-98/ 2000/ XP, Oracle Appl. & Internet)
Software: ERP / Maximo-4i / 5 - Working on these Software since last 10 years.
Engine Rebuild & Troubleshooting Spares I Ford Company USA.
Hydraulic & Engine oil Cooling system Course I Tennant company (U.S.A.)
Procurement & Price Management Training I Tennant company (U.S.A.)

Safety Training: Safety, Fire fighting and Security, Awareness & Equipment Knowledge
Course I SBG Training Centre Jeddah.
First Aid Course I St. John's Red Cross India.

Vocational Training 'Trainee Engineer' (One year) I Parag (Food Process Industry)

PERSONAL INFORMATION:
Date of Birth: Nov 7th, 1966
Nationality: Indian
Marital Status: Married
Languages: English, Arabic, Urdu & Hindi
Religion: Islam

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