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Resume #81261

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OIL & GAS /REFINERIES/ INFRASTRUCTURE DEVELOPMENT

An accomplished professional with over 15 years experience in Projects, Engineering, and Operation & Maintenance in world-class Oil & Gas and Heavy Engineering companies.
Strong academic qualifications combined with a wide knowledge base, rich, pioneering experience and wide international exposure.
Develop practical and innovative ways to identify and meet goals.
Extensive experience in managing large & small multiple location projects involving accountability for design as well as execution. Self starter and can handle project with minimum support
Effective time management and prioritization abilities with a track record of excellence in planning, performance and execution.
Possesses excellent administrative skills, including internal and external audits. Also proficient in business correspondence, formatting, editing and report writing.
Excellent problem identification and root cause analysis skills, strong leadership and interpersonal traits and is widely regarded as a role model in the department and depended on to take crucial decision in times of crisis.
Ability to effect short-term and some long-term business goals
Totally conversant with international codes ASME IX / VIII div.1, ANSI B31.3, AWS D1.1, ASTM, API 510, 653, 650, 620, 570, 1104 & RBI 580.

AREAS OF EXPERTISE

Fabrication, construction, in-service inspection, repair, alteration and rating activities for pressure vessels, pressure relieving devices, steel storage tanks built to API 510, ASME section VIII div 1,API 650, 653, 620 & B 31.3 process piping.
External, internal, on-stream inspection of Pressure vessels, storage tanks & piping which are critical and/or subject to periodic deterioration & make recommendation for remaining life & whether repairs are required.
QA / QC welding related works and Safety awareness.
Inspection, testing, qualification, certification and approval skills.
Materials control and traceability competence.

TRAININGS AND CERTIFICATIONS

Ü API 510 - Authorized Pressure vessel inspector, Cert No – 29651
Ü API-570- Authorized Piping Inspector Cert No - 33387
Ü API 653 - Authorized Aboveground Storage Tank Inspector, Cert No- 30304
Ü CWI - American Welding Society, Cert No – 06070681
Ü ASNT LEVEL - II in PT, MT, UT & RT
Ü Internal Auditors Course from QMI-ISO 9000.

SAFETY TRAINING

Ü H2S Alive
Ü Oil Sands Safety Association
Ü Construction Safety Training system

ACADEMIC QUALIFICATIONS

Ü B.S. in Engineering Technology, Birla Institute of Technology Pilani -Rajasthan
Ü Diploma in Mechanical Engineering, Rourkela Institute of Technology

PROFESSIONAL EXPERIENCE

METAL CARE INSPECTION SERVICES – Fort Mc Murray, Alberta, Canada

From September, 5 2008 to till date

Presently am working as Third party Inspector, contracted to Albian sands –SHELL Jack pine project from 8.09.2008 to till date as QA/QC Inspector

Responsibilities:

* Regularly updates Integrity Management System (IMS) programs and procedures;
* Quality Assurance and Quality Control activities on site with respect to repairs and alterations. Interacts with
Engineering, Operations, Maintenance, SESR, and ABSA with respect to administration of the OUP.
* Leads and supervises contract QA/QC inspectors.
* Manages inspection services contracts.
* Manage inspection schedules and NDT services for evaluation of piping systems, vessels, Psv's and other static process equipment.
* Performed external inspections on Installation inspection of Boilers, exchangers & storage Tanks. & ensure compliance to ABSA regulations;

CHICAGO BRIDGE & IRON EASTERN ANSTALT Qatar
Refill QC Manager /QA /QC / Welding Engineer (Oct 2005 till present)

Company Profile: Chicago Bridge & Iron Eastern Anstalt is one of the leading EPC company offering a complete package of design, engineering, procurement, fabrication, field construction, mechanical installation & commissioning to industries like, oil & gas, petrochemical and chemical, power, waste water, metal & mining. Projects include hydrocarbon processing plants, LG terminals, off shore structures, bulk liquid terminals. The company also provides a broad range of maintenance and repair services to petroleum refining & petrochemical plants.

Responsibilities:

Ü Executes the assigned projects using sound engineering principles and adhering to business standards, practices, procedures, and product/program requirements.

Ü Provides technical leadership to personnel supporting the assigned project.

Ü Documents technical data generated by the assigned project consistent with engineering policies and procedures.

Ü Provides timely communications on significant issues or developments.

Ü Participate on teams assigned to address organizational initiatives and generic issues.

Ü Participate as a presenter or reviewer in technical and program reviews.

Ü Ensure that approved QC Procedures, Processes, examination and Testing confirms to the contract procedures and code requirements are used in site.

Ü Assures through the Proper utilization of resources and audit verification the effective execution of the Project Quality Plan.

Ü Participates in the Contract Review ( Kick off Meeting ) to identify the Key factors for Success plus the risks and shall define / implement Preventive action. identifies issues & concerns.

Ü Prepares and complies data from audits, identifies non quality trends and advises Project Management on the effectiveness of the project Quality System.

Ü Liaises with Engineering groups, PMT, Purchasing, Inspection and Customer to ensure customer spec requirements are integrated into the engineering and vendor supplied Products.

Ü Liaises with the certifying Authority on documents specified to seek verification, assessment and appraisal of their conformity and fitness to the codes and regulation.

Ü Provides Technical support for materials and welding required for projects. Resolves any technical issues that arises on project by determining fitness for Purpose justification.

Ü Review contract Scope of work, specification, Project Execution Plan and accepted qualifications and identify unique requirements or special processes during the project which requires control for effective examination & reliability.

Ü Appraises product quality in accordance with the Project Quality and Inspection & Test Plan and determines conformity and Non-conformity. All inspection results are documented and if non conformity exist, documentation is raised to establish corrective & preventive action.

Ü Provide interpretation of applicable code specifications and customer requirements and any deviation clarification and waivers are documented through the site query system.

Ü Liaises with client representatives ensuring product conformity and stage release for each activity denoted within Project Quality Plan / I.T.P.

Ü Coordinates interface with Operations, Certifying Authority, Client, Job Sharing personnel and subcontractor assuring conformity to project specifications.

Ü Exercise proactive approach in prevention of a problem by interaction with Construction Manager, Supervisor, welding inspectors, Production engineers & Superintendents.

Ü Sourcing and Forwarding of suitable qualified and experienced QC /Welding inspector to meet
Project requirement based on workload.

Ü Co- ordinate with the Quality Manager / Project Manager for any Quality issues. Also expedites to close out the issues.

Ü Prepares Quality related lessons- learned through project Close-Out Report.

Select Accomplishments

Ü Successfully brought down the welding rework rate from 10 % to 1.5% by continuous tutoring of welders and foremen.
Ü Developed Project Quality Plan to cover all customer requirements to a level of detail necessary to assure integration within Project Quality Plan.
Ü Successfully implemented 100 % application of American Petroleum Institute Sections 653, 650, 620, and ASTM, ANSI, and ASME Section VIII IX & V codes in the petroleum refinery and oil and gas/petrochemical construction industries, and also in the heavy pressure vessel manufacturing industry.
Ü Instrumental in bringing down Non -conformance from 25% to 2 %.

CLEVELAND BRIDGE & ENGG M. E. PVT LTD Dubai
QA/QC Welding Engineer (Sep 2002 to Jun 2005)

Company Profile: Cleveland Bridge & Engg M. E. Pvt Ltd is a global leader in Design, Fabrication, and Erection of Structural Steelwork for oil and gas, Petrochemical, Power and water, commercial and industrial Sector.

Responsibilities:

Ü Initiate Quality Planning for the Project to assure compliance first time through proactive and preventive measures and consults with the Quality Manager / Project Manager concerning preventive and appraisal resources and effectiveness of Project Quality Plan / Procedures necessary to achieve the product quality. Initiates Fit for Purpose evaluation for non conforming items.

Ü Reported to the Technical / Contracts Manager and lead a team of 10 Welding Inspectors

Ü Conducted Visual inspection of welded components as per relevant code of inspection (DIN,
AWS, ASME).

Ü Maintained records of weld procedures, welder qualifications, Calibration certificates.

Ü Performed stage inspection & dimensional control of piping, pressure vessels, structures in pre-fabrication and ensure erection as per drawing, project spec. ITP / quality control plan.

Ü Reviewed survey reports for line, levels, dimensional control & alignment of pipeline & structures.

Ü Supervised and assured NDT operations.

Ü Liaised with engineering groups, construction, inspection and customer.

Ü Conducted internal audits to assess the effectiveness of quality system outlined in Project Quality plan / I.T.P.

Select Accomplishments
Ü Trained and qualified 60 welders/welding operator for different welding processes in one year.
Ü Improved the welding productivity by restructuring the processes.
Ü Instrumental in bringing down
~ Hydro Test packs delay from 25% to 2%.
~ Calibration & testing of equipments from 40% to 0%.
~ Incoming Material Inspections with complete documentation to 0%.
~ Failure of WPS, PQR, WPQT to 0%.

LARSEN & TOUBRO PVT LIMITED. India
Weld/ QA/QC Engineer (Sep 1993 to Oct 2002)

Company Profile: L&T is a heavy-engineering Company having a product line of steel plant, material handling equipments, pressure vessels, heat exchangers & cast products.

Responsibilities

Ü Lead a team of 8 Supervisors.

Ü Initiated quality planning for the project and consulted with the quality manager/project manager concerning preventive and appraisal resources and effectiveness of project quality plan / procedures necessary to achieve the product quality.

Ü Directs, supervises and participates in the activities of the Project Management
Team to assure product Quality.

Ü Confirms by effective Monitoring, Review, Surveillance & hold points, adherence to applicable procedures and plans.

Ü Ensured that approved quality control procedures, processes, examination are conformed in the site.

Ü Development and implementation of project quality plan.

Ü Liaised with the certifying Authorities and client representatives.

Ü Preparation /review and approval of weld maps and selection of Welding Consumables for different materials. Scripted QA/QC Procedures related to Fabrication and welding operations.

PERSONAL DETAILS
Ü Date of Birth: 16th December, 1973.
Ü Nationality: Indian
Ü Marital Status: Married
Ü Languages Known: English, Hindi, and Telugu
Ü Driving License - UAE & Qatar

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