CONTACT INFORMATION:
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PROFILE
* Over 10 years of experience in Project and detailed engineering field, inspection & quality surveillance coordination of rotary and stationary equipments.
* Sound understanding of EPC work environment as related to oil & gas field in North America and Middle East.
* Experience in writing quality assurance, quality control, NDT procedures and WPS, PQRs as per applicable standards and codes.
* Excellent communication skills, good team worker and quick learner.
* Proficient in MS office, project, Minitab, SAP BW, AutoCAD, SolidWorks.
* Experience working with ISO 9001, API, ASTM standard, ASME B & PV code, ASME Pressure piping code, CSA Z662 etc.
EDUCATION
* Master's of Engineering in Mechanical with Specialization in Manufacturing & Reliability from Wayne State University, MI, USA with GPA of 3.95.
* Bachelor of Engineering in Metallurgy & Materials Science from University of Engineering & Technology, Lahore, Pakistan with silver medal.
TRAINING
* Six Sigma Green Belt.
* ISO 9001:2000 QMS Lead Auditor.
* ASNT Level-2 in MT, UT, RT & Level-1 in AE.
* Problem solving & Root cause analysis.
EXPERIENCE
Quality Surveillance Coordinator Sept. 2006-Present.
* Clients: Working on various projects for Laricina, CNRL, EnCana and Suncor.
* Projects: Germain & Saleski SAGD pilot plants, CNRL Primrose North Pipeline Expansion, Suncor Disposal P/L & Well Facilities, Suncor Hazardous Waste Buildings.
* Responsibilities include: Review of MRP and determination of inspection level
* Review of seller's document as per SDDR through squad check process
* Selection of 3rd party inspector, preparation of cost estimation, approval of cost estimation from clinet and MRP preparation for 3rd party inspection services.
* Award inspection contract to 3rd party and prepare relevant documents for that
* Participation in Prefabrication meeting, review and approval of ITP, resolution of any issues regarding PO, Specifications, Data sheets, Technical notes etc
* Coordination between 3rd party inspector and Initiating Engineer and resolution of any issues arising during fabrication.
* Approval of invoices
* Monitor 3rd party inspector hours and advise accordingly.
* Review of inspection reports, process them and resolve 3rd party inspector issues
AMKO Service Company, OH, USA Aug. 2004-Sept. 2006
NDT Supervisor
* Supervision of two Inspection & Testing departments one at Gnadenhutten, OH and the other one at Adelanto, CA.
* To assess training needs of inspection and testing personnel to meet DOT, CGA requirements and ensure that all personnel are adequately trained in their duties and responsibilities.
* To make sure that technicians are qualified and certified as per SNT-TC-1A, CGA, DOT and all applicable codes and standard's requirements are met.
* To write NDT procedures, make changes to comply with applicable codes and regulatory authorities (DOT), investigate new NDE techniques which can be used as per applicable codes.
* To manage the calibration programs for both departments.
* Active member of CGA (Compressed Gas Association) and company representative in DOT meetings.
* To audit both departments per DOT requirements, arrange and coordinate with Third Party Auditors for certification of RIN (Re-qualification Identification Number) for both facilities.
* Responsible for doing feasibility studies on buying new equipments, cost estimation, preparing budget for testing departments.
* Work closely with sales department for bidding to third party NDT jobs and production department for Inspection and Testing activities.
Progressive Moulded Products, Vaughan, ON, CANADA Jan. 2002-August 2004
Project Engineer
* Successfully launched several IP trim components from concept to production for GM, Ford and Chrysler.
* Organized and led APQP teams to achieve program deliverables.
* Prepared APQP & PPAP documentation.
* Responsible for MRQ, MRP, bid evaluation, cost justification and budget control.
* Responsible for coordinating and managing tooling & equipment suppliers for timely completion of the projects and resolving any issues that arise during manufacturing.
* Developed and conducted experiments (DOE) to find out optimum process variables.
* Statistical and graphical analysis for launching CI projects for cost reduction and process improvement.
* Applied lean and six sigma techniques to reduce waste and variation in the processes/systems.
* Responsible for failure analysis, problem resolution and closing design related NCRs on time.
* Involved in ISO/QS certifications, supplier evaluation and audits.
Completed M.Sc. in Mechanical Engineering from Sept. 2000 to Dec. 2001.
Kuwait Shipbuilding & Repairyard Company, Kuwait August 1996-July 2000
Inspection Engineer
* Worked for supplier and as Third party inspector for many clients including CPECC (China Petroleum Engineering Construction Company), Parson, KOC, KNPC on various projects.
* Working experience with ASME B & PV Code, ASME pressure piping code and API standards.
* Extensive experience in the inspection of stationary and rotary mechanical equipments including pressure vessels, heat exchangers, pipes, pumps, compressors, storage tanks etc.
* Carried out inspection of incoming materials, in process inspection, final inspection during fabrication and assembly as per ITP.
* Carried out visual inspection of welds during fabrication, assembly and arranged NDT personnel for Non destructive examination (RT, UT, MT and PT) of welds as per the ITP.
* Verified the NDE reports and recommended the repairs based on that.
* Acted as witness during the NDT, leak testing and hydro testing.
* Prepared Welding Procedure Specification (WPS), Procedure Qualification Record (PQR), Welder performance qualification (WPQ), conducted Welder Qualification tests.
* Issued NCR, conducted failure analysis, root cause analysis and implemented corrective actions.
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