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Career objective
To obtain a progressive, challenging position to adapt quickly and effectively to different work environments and to perform to the best of my ability combined with integrity, sincerity, hard work and team spirit, and to utilize my experience and skills with dedication and commitment to be successful in my duties.
Educational Qualification
„« Passed Diploma in Chemical Technology in March 1999 from Thiru Seven hills Polytechnic, Directorate of Technical Education, Tamil Nadu, and India.
Work Experience: 10 yrs OIL AND GAS INDUSTRY.
Abu Dhabi Oil Company Ltd (Japan). Mubaraz Island (Offshore), Abu Dhabi, UAE.
Working as a Process Coordinator through Alfalahi Maint and Services Est., From September 2004 to till date.
PRODUCTION PROFILE
ľ Monitoring and trouble-shooting of production process of DCS Yokogawa Centum CS 3000 R3 Operated oil and gas plant.
ľ Presently working for the production department.
ľ Ensure accomplishment of production targets by constant supervision and daily review of production constraints.
ľ Monitoring plant performance on day to day basis, issuing Permits. reviewing all safety and risk assessment, Preparing Daily report, suggesting field changes for plant safety and Production enhancement.
ľ Worked in simulation and plant optimization studies for plant capacity enhancement.
ľ Achieving products quality by optimizing different process parameters.
ľ Active user of SAP for doing the daily reporting, raising maintenance notifications etc.
ľ Trouble shooting during all types of emergencies like Power failure, Instrument failure, Utility failure and Fluid or Gas Leakage.
ľ Expertise in training program design, organizing, planning an effective training program delivery for shop floor trainee Operators to get well versed with the plant operations.
ľ To attend the training for the(SOPs, MSDS, Safety rules of company, General rules, Incident reports,
Accident reports, equipment description and its controls, the general principle and fundamental of chemical engineering and plant operation Safe start up and shutdown of Plant activities.
ľ Carrying out erection, pre-commissioning, commissioning jobs during the shutdown of plant for expansion projects with Planning and execution.
ľ Supervision of the work to be carried out in the plant with safety of man and machine during the normal operation or Shutdown of the plant.
ľ Carrying out all preventive maintenance jobs of the plant-equipments during the running plant under supervision
AREA OF EXPERTISE ACROSS ALL TENURES COMMISSIONING PROFILE
ľ Familiarization with the design, layout and ongoing status of the systems during pre- commissioning commissioning of the Plant.
ľ To inspect, test and operate systems and associated equipments, applying commissioning procedures and Vendor procedures.
ľ To witness and assist in pre-commissioning of systems through close liaison with construction and Subcontractor Personnel & to monitor subcontractors implementation of pipe cleanliness Controls, flushing, Blowing, reinstatement and other activities.
ľ Ensure all pre-commissioning activities are completed to the necessary quality in accordance with the System of Pre-commissioning work plans.
ľ Carry out and complete record sheets for equipment tests, blind isolations, temporary closures, internal inspection, safety checks and media loading.
ľ Review systems for operability and operational safety and where necessary proposes punch queries for Supervisory Review.
ľ Carry out commissioning static and dynamic tests, and to sign off checklists and method statement records to confirm the activities have been satisfactorily completed
ľ Co-ordinate the simultaneous activities of vendors, subcontractors and disciplines during these tests to enable Maximum functionality of equipment to be demonstrated.
ľ Monitor the safe conduct of work and ensure the work permit safety conditions are being met by applying Commissioning standard safety measures to all work.
ľ To start up and operate equipment during testing and in early utility service.
EQUIPMENTS HANDLED
ľ Distillation Column, Regenerator Column, Absorber Column, Water-Wash Column, Column, Pre-Stripper Column, Reactors, Evaporators, Drying Column
ľ Pre Heaters, Steam Jet Ejector, Centrifuge
ľ Filters, (Charcoal filter, Cartridge filter, Basket filter)
ľ Different types of Control Valves and Safety Devices used for the process operations
Off ¡V Shore Experiences
ľ Well head operations like Well Testing and taking of BSW, PTB and Gas Oil Ratio.
ľ Operation of X-mas Tree, start up and shut down operations of SSV & SSSV.
ľ Operations of Upper Master Lower Master Valve and Wing Valve.
ľ Flow line choke changing, taking reading FTHP & STHP Test separator handling.
ľ Testing of Expansion joint, SSV and Mandrel. Start up of dead well. Well equalizing and Annulus pressure bleeding Oil Manifold operations.
ƒæ Orifice Plate Changing (Daniel), Adjusting Chokes, Changing flow well to test separators. Pig Launching & Pig Receiving, Taking Flow ¡V chart Reading, Handling Isolation permits.
Oil and Gas Gathering Stations
ľ Operation and control of wells through different Headers for Optimum Production.
ľ Oil Manifolds, Gas Lift Manifolds, Surge Tanks, Separators (Two, Three Phase), De-hydration tanks, Water Disposal pumps, Crude Transfer pumps, Chemical Injection.
ľ Gas and Oil line Pigging Operations, Well testing, Gas Compressors, Inter stage Scrubbers, Gas Treatment.
ľ Glycol Regeneration unit, Gas Export, Routine Sampling of Oil, Gas, and Glycol & Condensate.
ľ Isolation and De-isolation of Equipments, Vessels, Tanks for Maintenance.
ƒæ Gas testing for hot work, Mechanical and Electrical Isolation Procedures and Co-ordination with maintenance crew, Trouble Shooting, Reporting, and Handled Station ¡V Capacity of Oil 40,000BBLSD and capacity of Gas 60 MMSCFD.
On ¡V Shore Experience
Group Gathering Station
ľ Operation of Two Phase and Three Phase Separator (H.P, M.P, L.P). Roof top Intermediate tanks, Float top main tanks.
ľ Operations of burner, Start up and shut down of Heater Treater. Gas lifts Manifolds, surge tanks, Dehydration tanks, Chemical Injection.
Gas Sweetening Unit
ľ The Amine Unit is designed to Process 60 MMSCF/D of Natural Sour Gas Containing
132700 ppm H2S.
ľ DI GLYCOL AMINE (DGA) is used for absorb the H2S from the sour gas.
ľ It consists of two sections. Absorption section and Amine Regeneration section.
ľ Operation & control of the absorber, Knock out drum Heat exchanger, maintain the DGA Temp. Controls the level of Rich amine flush drum,
ľ Rich/Lean amine exchanger, regenerator, control the lean amine flush drum, Knock out drum, Operation of Reflex pump.
Gas Dehydration Unit
ľ Familiarization of gas dehydration unit startup and shut up of gas dehydration unit.
ľ Handling of inlet coalesces separator, glycol contacts tower, glycol overhead scrubber.
ľ Gas / glycol heat exchanger (Tube and Shell type), monitoring and controlling of contactor pressure, glycol level and temperature, flow rate of lean glycol.
Glycol Regeneration Unit
ľ Handling of Re-boiler (kettle type and Fire Tube Re-Boiler Type), Lean /Rich glycol heat exchanger (Tube and Shell Type), glycol storage tank, operation of booster and glycol re-circulation pump operation of three phase glycol flash drum.
ľ Glycol filter, active carbon filter, reflux coil, still column, stripping column, and monitoring and controlling of stripping gas, blanket gas.
ľ Maintaining of Re-boiler temperature and PH value. Checking of PH twice a month. Avoiding the glycol loss and maintain the dew point temperature.
ľ Dehydrating medium Tri-ethylene glycol (TEG) Handling of gas dehydration unit 60 MMSCFD.
Produce water treatment unit
ľ Operation and maintenance of Hydro-cyclone separator, Water Skimmer, Reject oil pump,
ľ Handling of Crude condensate Drum (CCD) and CCD pump.
ľ Collecting of overboard water sample for analyzing of oil content in disposal water. Maintaining of overboard sample 40 ppm. Station Handling of Produce water 55000 BBLS/Day
Central Production Facility and tank Farm
ľ Receiving Crude from different Gathering Stations, Gas Boot and free water knock out tank, Dehydration tank, Skimmer tank, Storage tank operations Emulsion treatment, Demulsifies injection pumps.
ľ Injection Rate calculations Crude Transfer pumps, Water Injection pumps, Shipping pumps, Operation of Gas Turbines for generators.
ľ Compressors, pumps, fire water Pumps. PIG Launching and Receiving stations.
ľ Well test data entry, Fuel gas systems, Hot Oil systems, HP and LP Flare systems, Trouble shooting as per Cause and Effect Logics, Well versed knowledge in plant Safety procedures Equipments storage tanks, Floating roof storage pressure, Operation Involved Nitrogen Blanketing.
Gas Compression and Gas Plant Operations
ƒæ START UP; SHUT-DOWN, ROUTINE CHECK ¡V UP OF COMPRESSOR
* Lube oil circulation system.
* Seal oil circulation.
* Observation of oil circulation, bearing temperatures and any abnormalities.
* Checking interstate separator for condensate collection
* Trip checking.
* Normal, Emergency start up and shut down compressor.
* Also experienced in operating high capacity I.D, F.D fans, blowers, centrifuges, High pressure centrifugal pumps and positive displacement pumps etc.,
Fire / ESD shutdown panel board operation
ľ Unmanned wellhead platform shutdown normalizing through AUTO CON, panel board.
ľ Opening and closing of SCSSC and SSV from hydraulic cum pneumatic panel board. Monitoring and controlling of panel supply pressure's, FSD loop pressure, operation of pneumatic KASKAL pump (Start up and primary), Handling of all shut down activity like
ľ Work Permit System, Personal Safety, Fire Fighting, Safety, Health & Environment, Personal Survival, Security Awareness, Gas Measurement, Medical First aid, Safety Equipment
Chemical Injection system
ľ Handled following Crude Oil injection & Treatment chemicals such as pour point depressant, demulsifer.
ľ Gas Phase corrosion Inhibitor, Liquid Phase corrosion Inhibitor and Water injection chemicals such as Biocide, Oxygen Scavenger, Corrosion Inhibitors, Poly electrolyte, Scale Inhibitor, Gas treatment chemical like Glycol.
Daily Production Calculations
ľ Actively involved in the calculation of daily production, monthly production and chemicals consumption details
Shut Down Jobs
ľ Well versed in the planning and execution of preventive Shut Down jobs and Emergency Shut Down jobs. Maintaining the inventory required for Major planned Shut Down works.
OIL AND NATURAL GAS CORPORATION LIMITED, (ONGC) CAUVERY BASIN OILFIELD,
NIRAVI, KARAIKAL INDIA.
WORKING AS S PROCESS OPERATOR THROUGH PETROLEUM TECHNICIAN SOCIETY
From December 2000 to July 2004.
JOB DESCRIPTION
Group Gathering Station
ľ Operation and control of wells through different Headers for Optimum Production. Oil Manifolds, Gas Lift Manifolds, Surge Tanks, Separators (Two, Three Phase), De-hydration tanks, Water Disposal pumps, Crude Transfer pumps, Chemical Injection. Gas and Oil line Pigging Operations,
ľ Well testing, Gas Compressors, Inter stage Scrubbers, Gas Treatment, and Glycol Injectors. Glycol Regeneration unit, Gas Export, Routine Sampling of Oil, Gas, and Glycol & Condensate.
ľ Isolation and De-isolation of Equipments, Vessels, Tanks for Maintenance.
ľ Gas testing for hot work, Mechanical and Electrical Isolation Procedures and Co-ordination with maintenance crew.
ƒæ Trouble Shooting, Reporting, and Handled Station ¡V Capacity of Oil 15,000Bbls / day.
ľ Maintain accurate and timely log data of equipments and prepare hand over safe manner. React plant safety emergencies promptly and carryout actions laid down in procedure and effective communication to superiors to ensure that accurate condition of field equipment.
ľ To use correct chemicals and other consumables in optimal to cost saving. To understand and comply with departmental standing instruction and procedures.
ľ Check all safety devices such as PSVs are in service and report when abnormalities occur.
ľ To carry out the field functional tests of stand by and safety and protective devices as per schedule. To ensure smooth operations, in view of equipment age and obsolescence.
Main challenges
ľ To be able to communicate effectively, taking in to account the wide variety of work force language and cultural backgrounds. To balance changing priorities for maintaining continuous production the requirements.
ľ To adjust operating parameters as instructed to sustain continuous production whilst maintaining a high degree of HSE awareness
Process and in plant training
Chennai Petroleum Corporation Limited, cauvery basin oilfield, south India. (3 Months)
ľ Crude oil pre-treatment plant operation,H2S removal techniques.
ľ Plant operations of petrochemical, Gas treatment plants.
ľ Principles and practices necessary in the operation and maintenance of an advanced
ľ Fire fighting including the operation and theory of activated fire equipments.
ľ Comprehensive knowledge of Gas treatment plant operation, maintenance and principles,
ľ Practices and procedures.
Additional Information
ľ Diploma in Computer programming & Application. MS-OFFICE, WINDOWS 98,
ľ STCW 95 Courses, Fire Prevention and Fire Fighting, Personal Survival Techniques, Elementary First Aid.
Professional Bodies Membership details
ľ Student Member: Indian Institute of Chemical Engineers, Kolkatta.India
ľ Student Member: Indian Association for Environment Management (IAEM) Neeri, India
Personal Information
Date of Birth: 09-07-1976.
Gender: Male
Civic status: Married
Languages Known: English, Hindi, Tamil and Malayalam
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