Resume - Detail engineering and commisisoning

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Resume #84719

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SR. INSTRUMENTATION & CONTROL DESIGN ENGINEER R_SRINI74@YAHOO.COM
B.TECH. ¡V INSTRUMENTATION {1998}
AGE: 35 YEARS
NATIONALITY: INDIAN

SUMMARY

„« Total 11 years of experience as an Instrumentation & Control System Engineer in Detailed Engineering, Procurement, Engineering Co-ordination, Commissioning and Maintenance of Instrumentation and Control Systems in Oil & Gas and Petrochemical Projects.

SKILLS

„« Detailed Engineering involving development of Control Philosophy, P&ID, Cause and Effect Diagrams, Logic Diagrams, DCS, PLC, Fire & Gas Systems, Analyzers and Field Instruments
„« Experience in Field Instruments and Control Systems Procurement activities of issuing inquiry and purchase requisitions, bid evaluation, vendor drawing review.
„« Conversant in Hazardous Area Classification
„« Preparation of Instrument Specifications for Flow, Level, Pressure and Temperature Instruments
„« Sizing of Control Valves, Pressure Relief Valves and Orifice Plates, VENTURI, Ultrasonic and Vortex Flow Meters
„« Acquainted with relevant International Standards like API, ISA, ANSI/ASME, IEC etc.,
„« Preparation of System {Honeywell ¡V TPS/EXPERION} related Hardware Technical Specifications.
„« Involved in FSC/HPM/APM System Commissioning in the Site
„« Strong background in Ethylene Cracker Process Control and Instrument Maintenance
„« Experienced in Compressor Control and Turbo Machinery
„« Experienced in Gas Chromatograph {FOXBORO 931C} and PH, Conductivity, Flue Gas Analyzers and Oxygen Analyzer.
„« Working experience in SAP PM Module

SOFTWARE SKILLS

* INTOOLS 6.0/Smart Plant Instrumentation
* Flow elements sizing: INSTRUCALC IC 2.0
* Control valves sizing: Emerson quote Tool (Instrument Tool kit)
* Safety relief valves: CROSSBY software
* MS Office
* AutoCAD, Microsoft Visio (Preliminary Checking Level)
Page: 02

SAMSUNG SAUDI ARABIA LIMITED
-
SR. INSTRUMENTATION DESIGN ENGINEER
-
DEC. 08 ¡V TILL DATE

Project & Responsibilities: Field Engineering a. Various Projects for SABIC:
„« Design and Commissioning Support for Process Plant and Utility for SABIC.
„« Participating on various proposal activities

CBI LUMMUS GLOBAL LIMITED-SINGAPORE
-
SR. INSTRUMENTATION & CONTROL DESIGN ENGINEER
-
MAR. 06 ¡V NOV. 08

Project & Responsibilities: {Deputed to BW OFFSHORE ¡V Norway}

a. M71 TUPI BRAZIL FPSO UTILITY MODULE:
„« Detailed Engineering and Procurement for M71 TUPI BRAZIL FPSO Utility Module.

Project & Responsibilities: {Dec. 2006 ¡V June 2008}

b. SHELL ¡V Ethylene Cracker Unit {EPC}:
„« The Plant designed to meet 900 KTA of Ethylene Production to down Stream Units. Plant Consists of Cracker, Benzene Extraction, PYGAS Hydrogenation, Compression and Utility by LUMMAS and AXEN Technology.
„« Job Responsibilities: Preparation of Data Sheets for Flow Instruments like ORIFICE, VENTURI, ULTRASONIC, VORTEX, ELECTROMAGNETIC Flow Meters ¡V INTOOLS 6.0, Preparation of Data Sheets for Pressure Instruments like Pressure Gauges, Pressure Transmitters and Differential Pressure Transmitters. Involved in FLOWMETER Selection for Cracked Gas Compression, PYROLYSIS Hydrogenation and Benzene Extraction Units, Package. Instrument Specification and Data Sheet reviewing. Sizing Orifice, Ultrasonic and VENTURI FLOWMETERS. Reviewing all Vendor Documents. Involved in technical bid evaluation for VENTURI and ULTRASONIC FLOWMETERS. Reviewing Vendor Drawings. Conversant with SHELL DEPS. Coordination with Piping for MODELLING the flow and pressure instruments. Reviewing Isometric Drawings. Corresponding with other LUMMAS Offices for Engineering related activities. Conversant with INTOOLS 6.0.

Page: 03

Project & Responsibilities: {Sept. 06 ¡V Nov. 06}

c. PERTAMINA ¡V RCC OFFGAS to PROPYLENE Project ¡V BASIC Engineering:
„« The PT PERTAMINA RCC OFFGAS to PROPYLENE Project is to be located in BALONGAN ¡V Indonesia. This project utilizes low pressure recovery {LPR} technology and Olefins Conversion technology {OCT} and consists of ISBL Process Units and Supporting Facilities designed to produce Polymer Grade Propylene and Other by products.
„« Job Responsibilities: Preparation of DCS/SIS Technical Specification. Preparation of Field Instruments Technical Specifications. Involved in preparing Data Sheets and Engineering Details. Prepared specification for Analyzers {02, NOX, H2, HYDROCARBON} and Gas Chromatograph. Prepared IO list. Prepared Alarm, Sample Line List. Preparation of BPCS Architecture. Involved in Control Valve, On/Off Valve Specification. Experienced in IDOCS LUMMAS Document Handling Procedure.

Project & Responsibilities: {March 06 ¡V Aug. 06}

d. HONEYWELL PTE LIMITED / DUNG QUAT PETROVIETNAM REFINERY:
„« DUNG QUAT PERTROVIETNAM REFINERY is the biggest oil production. Project comprises of CC, MRR1, MMR2, PIB1, PIB2 and Utility Control rooms having more than 10000 IOs. Refinery consist of Desulphurization, Crude Distillation, Kerosene Treatment, VACCUM, HYDROTREATER, HYDROCRACKER and Utility Units. The project is implemented with Honeywell System Integration {Expersion Release 300}, FSC safe shutdown and F&G System.
„« Job Responsibilities: Preparation of Marshalling and System Cabinet Technical Specification. Preparation of EARTHING Specification. Preparation of Loop TYPICALS. Reviewing Panel and Cabinet Drawings. Preparation of Bill of Materials for CONSOLES, WORKSTATIONS and System Hardware. Preparation of IO assignment and Module Assignment. Preparation of termination details and reviewing. Preparing and Reviewing all technical specification documents related with system. Preparation System cable schedule and FTA arrangement. Preparing Power Consumption details, electrical distribution drawings as per specifications. Reviewing and implementing the comments as per client requirement. Implementation of Controller loading calculation. Preparation of auxiliary console, operator console specification, system architecture drawing. Preparation of list of cabinets of EPKS server cabinet specification. Preparation of heat dissipation and power consumption details. Preparation of vendor data for DCS IS Loop Calculation and System cable schedule format. Reviewing HMI Specification, DCS TYPICALS. Involved in logic implementation and prototype test for DCS. Experienced in EXPERION EPKS Release 300. Involved in IO Configuration. Preparation of Serial Interface IO and implementation of the same. Experienced in Installation and Configuration of FTA and PMIO.

Page: 04

TECHNIP KTI LIMITED - INDIA
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SR. INSTRUMENTATION DESIGN ENGINEER
-
MAR. 05 ¡V FEB. 06

Project & Responsibilities: {Sept. 05 ¡V Feb. 06}

a. Hindustan Petroleum Corporation Limited ¡V CCR CYCLEMAX REGENERATION SYSTEM ¡V Vizag Refinery:
„« The said project is for Online Catalyst Regeneration System to existing SULPHUR Unit in HPCL to reduce the Catalyst changing down time. Process licensed by UOP and Detailed Engineering carried out by TECHNIP.
„« Job Responsibilities: Preparation of Instrument Index. Preparation of IO list. Job Specification / Data Sheet for Pressure Gauges, Temperature Gauges, Thermocouple / THERMOWELL, Magnetic Level Gauge {MAGNETROL}, Displacer Level Instruments, Nucleonic Level Instruments, Analyzers {O2, H2, HC}, Pressure / Differential Pressure Transmitters, Orifice / Restriction Orifice, Control Valves, On/Off Valves, DESUPERHEATER Valves, Pressure Safety Valves. Job specification for Junction boxes, MCT, Cable Trays, Manifolds. Preparation technical queries and technical bid evaluation for the above instruments. Experience in Vendor and Product selection. Experience in Rosemount CAT 100 MULTI-COMPONENT ANALYZER. Reviewing and final selection H2 Analyzer and H2S Analyzer. Experienced in MASONIELAN Valve Sizing and Selection. Experienced in METSO on off valve selection. Experienced and final selection of Rosemount World Class 3000 O2 INSITU ANALYZER. Experienced in Rosemount 3051 transmitter. Experienced in final selection of Nucleonic level instruments. Experienced in final selection of E&H capacitance and displacer level instruments. Experience in preparing level sketches. Experienced in vendor meeting, negotiation, final selection of the products. Following up the safety standards and ISO 9000 quality standards in document preparation. Thorough knowledge in document handling procedure {DDB, PDB, VDB}. Participated in MODELLING Review. Experience in MODELLING for Analyzer and Sample Conditioning System. Experienced in Control Valve and Safety Valve sizing using FIRSTVIEW Software. Experienced in issuing Purchase Requisition for the above instruments. Familiar with PDR, VDB, DDB documentation procedure.

Project & Responsibilities: {March 05 ¡V August 05}

a. AIR PRODUCTS - QATAR:
„« Reviewing loop drawings for Machine Monitoring System {PROXIMETERS}.
„« Reviewing Loop Drawings for Analyzers {O2, CI2}.
„« Reviewing Loop Drawings for Field Instruments.

Page: 05

KUWAIT NATIONAL PETROLEUM CORPORATION LIMITED - KUWAIT
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PROJECT ENGINEER - INSTRUMENTATION
-
JULY 04 ¡V FEB. 05

Project & Responsibilities:

a. System Integration Revamping Project:
„« The job involves Up-gradation of existing HONEYWELL MC to HPM, Industrial Control {ICS} Fail Safe System to HONEYWELL and BENTLY NEVADA 3300 Series Vibration Monitoring System for Refinery VACCUM and COKER Units.
„« Preparation of Basic Engineering and Detail Engineering Package for DCS {Honeywell TDC 3000}, Emergency Shutdown System {Honeywell ¡V FSC}.
„« Preparing Functional Design Specification and Detail Design Specification for various system like MMS, HPM, ESC.
„« Reviewing of specification sheets, cause and effect charts, interlock diagrams, logic description sheets, termination schedule, cable schedule, instrument index, instrument hook up drawings, instrument loop drawings, system architecture drawings, power distribution and panel drawings.
„« Preparation of functional logic diagram {FLD} and ladder programming for Honeywell FSC-QMR, AB-PLC in Refinery Units.
„« Involved in subsequent erection of system at site and commissioning of both DCS and ESD with all networking capabilities and maintenance of the same. Also involved in process loop checking and control algorithm checking, logic checking after installation.
„« Involved in HAZOP study of various refinery units and implementing the same.
„« Involved in Machine Monitoring System Technical Specification.

INDIAN PETROCHEMICAL CORPORATION LIMITED - INDIA
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SR. INSTRUMENTATION ENGINEER
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JULY 98 ¡V JUNE 04

Project & Responsibilities:

„« Gas Cracker is designed by Stone & Webster to produce 400000 MTA of C2/C3 to downstream units to produce different grade Polymers. Plant Consists of Furnaces BFW Pumps, Cracked Gas Compressor, Caustic Removal, Quenching, Dilution Steam Generation, Dehydration, Cold Section, Hot Section, Acetylene Recovery, PSA, Expander Compressor, C2/C3 Refrigeration Compressors, Condensate Polishing Unit and Storage Area.

Page: 06

„« ANALYSER: Involved in maintaining 32 FOXBORO 931 {FID/TCD Detectors} series Gas Chromatographs. Supporting to operation team to day to day maintenance activities and preplanned calibration. Checking sample conditioning system and FDA system in Furnace Area. ANALYSER Shelter air ventilation checking LEL Detector checking. Involved in sample conditioning system checking. Installed FOXBORO 931-C Gas Chromatograph, Rosemount Infra Red c02 {DECOKE}, CO {FLUEGAS}, Draft 02 ANALYSER for Furnace Expansion Project. Involved in reviewing vendor documents for PH ANALYZER and LEL Detectors installed in Quench Water, DEMETHANSIER Section. Experienced in Six Channel SILKOSTAT-8891 Silica ANALYSER for Condensate Polishing Unit. Experienced in PH, Moisture {DUPONT} Analyzer Procurement with proper specification. Experienced in Interfacing ANALYSER data collector to EPLCG network Gateways.
„« DCS/PLC/MMS: TDC-3000 AB PLC-3,5/40, HONEYWELL LOGIC MANAGER, BENTLY NEVADA 3500 Series Machine Monitoring System. Was Involved in PAM for New Furnace Expansion Project. Coordinated for implementing advance Process Control {APC} by DMC to Optimize the production. Experienced in Point Configuration, Graphic Implementation, Trending and HISTORISATION etc., Experienced in Furnace Shutdown logic, cracked gas compressor {Mitsubishi} ANTISURGE Logic {CCC}, PSA {Linde} Sequence Logic, Expander ¡V Compressor {MAFI-TRENCH} logic etc., Experienced in Procurement of PROXIMETER and Vibration probes and gap voltage adjustment. Experienced in Furnace shutdown logic checking through AB-PLC/LOGIC MANAGER. Assisted in the preparation of Instrumentation Erection Tender. Assisted in the preparation of logic diagram.
„« FIELD INSTRUMENTS INCHARGE: Assisted in preparation of Material Requisitions for Field Instruments Transmitters, Control Valves, Pressure Gauges and Orifice Plates Assemblies and Restriction Orifice Plantes for METHANE Polishing Unit. Experienced in MASONEILAN, ARCA DESUPERHEATER, YAMATAKE-HONEYWELL Damper Control Valve, Fisher, NELES ¡V Ball Valves and Stroke Checking. Experienced in Instrument calibration as per ISO requirements. Experienced in KRHONE UTRASONIC, Smith Turbine FLOWMETERS. Experienced in CMMS, SAP-R3 PM Module. Experienced in Turning Motor Logics. Experienced in Cracker Process Control, Control Logic Implementation. Experienced in Deluge Valve Operation and Logic Anderson Safety Valves. Familiar with Engineering and Installation ISA Standards for all type of filed instruments, ISA-84.01 for safety system, IEC-61508 for SIS, ASTM Standards for ANALYSERS, API-670 for MMS. Experienced in ECKARD and FISHER make DISPLACER. Experienced DI and DRAGER make LEL Detectors and maintenance. Experienced in FURNACE, BFW Pump Logics.

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