Resume - 7+ Yrs Exp in Mechanical CAD/FEA/CAE/CFD

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Resume #85359

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Position wanted Manager / Principal / Senior Mechanical Design / FEA/CFD Engineer.
Job Category Aerospace, Automotive, Electronics, Engineering & Technology, Manufacturing, Mechanical, Oil industry, Research & Development.

KEYWORD Computer Aided Design (CAD), Finite Element Analysis (FEA), Computer Aided Engineering (CAE), Computational Fluid Dynamics (CFD), Design Optimization, Structural/Thermal Analysis, Automobile, Mechanical, Electronics & Pneumatic, BOM, DOE, DFMEA, Power Train, Engines & Structure Design, Pro-E, CATIA, Solid Works, ANSYS, ABAQUS, Hyper mesh, Nastran, COSMOS FloXpress, Six-Sigma.

Education
M.E., Manufacturing Engineering, IISc Bangalore, India., Jul/00 to Jan/02 CGPA 5.9/8.0
B.E., Mechanical Engineering, Sambalpur University, India. Jul/94 to Jun/98 Percentage 63.6 %
Objective
Successful, enthusiastic, and talented Mechanical Engineer looking for a new challenging job for Structural Design, Stress/Thermal Analysis (Metallic & Composite) with fluid flow analysis, CAD, FEA, CAE, CFD and Hand Calculations in Automobile & General Engineering/Science fields.
Profile Summary
* 7+ Years experience in application of Computer Aided Design (CAD), Computer Aided Engineering (CAE), Finite Element Analysis (FEA) for real world products, since Jan 2002. Able to work in almost all aspects of 3D CAD modeling and Finite Element Analysis (FEA), including Mechanical Components, Structures and Heat Transfer analysis:
„« Coupled Multidisciplinary finite element analysis: Structural/Heat Transfer analysis.
„« Complete scope of 3D finite element analysis (FEA) in structural mechanics.
o Stress, Vibration, Deflection, Transient Heat Transfer, Structural, Dynamics.
o Buckling, Nonlinear, Contact, Dynamic Transient, Frequency Response.
o Fatigue, Fracture Mechanics, Plasticity, Kinematics.
o Proficient in Linear, Non-linear structural and thermal analysis o Performing 2-D and 3D FEA models using ANSYS, ABAQUS & Hyper mesh.
o Modifying models for Computational Fluid Dynamics (CFD) & FEA analysis.
o Proficient skills in ANSYS (Classic & Work Bench interface), ABAQUS,
Nastran, Hypermesh, Cosmos FloXpress, Catia,Pro-E, Solid Works,MoldFlow o Proficient in Linear, Non-linear structural and thermal analysis.
o Performing Hand Calculations, Laboratory Tests & Design verifications.
„« Code/Algorithm development and Numerical Design optimization o Creating Engineering tools such as ANSYS Macro & product optimization.
o Good quality fine mesh generation in Hyper mesh for sheet metal components
„« Complete scope of 3D CAD Solid Modeling of all Mechanical Components.
* Detailed 3D CAD modeling/design of Silicon Solar Cells, OLED and Photo Voltaic Modules and Automobile & Transformer & Bill of Materials (BOM)
* Geometric Dimension & Tolerance (GD&T) analysis for designs.
* Application of DOE, Mini TAB, FMEA, DFMA with Six Sigma Green Belt.
* Project planning, project management, costing & Design Standardization since Feb 2008.
* Design proposal, troubleshooting and demonstrate technical presentations to clients & HODs.
* Managing a team of assistants to design and analysis for the machines including production.
* Excellent team work, effective communication skills and smart worker in inter-groups.
* Thorough aptitude in engineering design/analysis & ability to manage multiple projects.
Computer Skills
3D Solid CAD Modeling: : Pro-Engineer, CATIA, Solid Works, Solid Edge & AutoCAD.
FEA/CFD Analysis & Modeling: : ANSYS(Classic & Work Bench), ABAQUS, Nast ran, Hyper mesh,
Mold Flow, Pro/Mechanical & Cosmos Works & Cosmos Flo Xpress.
Computer Languages: : VC++, FROTRAN 77 & 90.
Operating Systems: : UNIX, Windows 2000, Windows NT, Windows XP.
MS Office: : Word, Power Point, Excel & Projects.
DOE / FMEA Analysis: : Mini TAB & Six Sigma Green Belt
Contact & Personal Details:
Contact Address Mail Id binod012@sify.com

Binoda Bihari Behera.
C/O- J. N. Pandey,
I-68, Sector Alpha II, GB Nagar,
Greater Noida, 201306, UP, India. Contact Phone (+91) 9871175190
Date of Birth 5th-March-1977
Work Experience:
Years of Work Experience 7 Years & 2 Months.
Date: : 02/2008 to till now
Title/Employer: : Assistant Manager R&D (CAD/FEA), Moser Baer Photo Voltaic Ltd., India
Job Details
* Lead of the 3D CAD Solid Modeling and Finite Element Analysis (FEA) group.
* Mechanical Design CAD, FEA/CFD Analysis and monitoring of mass production,
„« Structural Design & Sizing, Review of Designs & Modifications of Designs.
* Detailed 3D CAD modeling/design of Silicon Solar Cells, OLED and Photo Voltaic Modules with 2D part/assembly drawings & Bill of Material (BOM).
* Concurrent & Reverse engineering for the existing/new products.
* Geometric Dimension & Tolerance (GD&T) analysis for new designs.
* Performing DOE by Mini TAB with DFM, DFA & DFMEA analysis.
* Tool design and Jigs design and contacted with the vendors & suppliers.
* Modifying & regenerating 3D CAD models in Pro-E, CATIA & Solid Works
* Participating in design review and brainstorming for new design & product.
„« Complete scope of 3D Finite Element Analysis in structural mechanics.
* Multidisciplinary Finite Element Analysis (FEA): Coupled Heat Transfer and Structural Mechanics, Kinematics & Dynamics.
* Stress/Strength, Vibration, Deflection, Buckling, Nonlinear and Contact.
* Transient Dynamic, Frequency Response, Fatigue, Fracture & Plasticity.
* Modifying models for Computational Fluid Dynamics (CFD) & FEA analysis.
* ANSYS Macro code development & Experience in Six-Sigma Green Belt.
* Utilizing ANSYS, ABAQUS, Hyper mesh & COSMOS FloXpress software
* Selecting the engineering materials from database, Mat Web or manuals
* Finding Loads and Boundary Conditions interpreting through real situation.
* Weight optimization of the back panel with suitable material chosen from DB.
* Design Verification/validation from the FEA/CFD results, report preparation & documentation
* Demonstrating technical presentations to the client & HODs of inter departments.
Work Experience (Continued)
Date: : 03/2005 to 02/2008
Title/Employer: : MCAD/FEA Engineer, PTC Software (India) Pvt. Ltd. Pune, India.
Job Details
* Responsible for Mechanical Design, Structural & Heat Transfer FEA analysis of the Power Train components like Engine Block, Engine head, Engine Mount bracket, Oil pan, Valve covers, Front covers, Alternators, Power steering, Pump, AC Compressors, Bell housing, Transmission case, Prop shaft support brackets, Oil pickup tubes and Oil filter adapters.
* Optimization of Engine mounts, Material non-linearity behavior of an automobile tire and contact stress analysis of Gear transmission systems with Pneumatic & Hydraulic systems.
* Complete scope of 3D Solid Modeling & 3D Finite Element Analysis in Automobile system
„« 3D CAD Solid Modeling/updating the Power train components for FEA analysis.
„« Detailed drawings for parts with Geometric Dimension & Tolerance (GD&T).
„« Multidisciplinary Finite Element Analysis (FEA): Coupled Heat Transfer and Structural Mechanics.
„« Stress/Strength, Vibration, Deflection, Buckling, Nonlinear and Contact.
„« Transient Thermal & Dynamic, Frequency Response, Fatigue, Fracture & Plasticity
„« Computational Fluid Dynamics (CFD) analysis of Centrifugal pumps & other models.
„« Modifying the models for CFD and FEA analysis as per customer requirements.
„« Utilizing Pro/E, CATIA, ANSYS, Hyper mesh & Nast ran as primary packages.
„« Selecting the materials from database, Mat Web or manuals
„« Good quality fine mesh generation in Hyper mesh for complex parts
„« Defining Loads & Boundary Conditions interpreting through real situation.
„« Weight optimization of the back panel with suitable material chosen from database.
* Design Verification/validation from the FEA result, report preparation and Documentation
* Demonstrating technical presentations to the client & customer.

Date: : 03/2004 to 02/2005
Title/Employer: : Mechanical Design/FEA Engineer, Kirloskar Power Equipments Ltd. India.
Job Details
* Lead of the 3D CAD Solid Modeling and Finite Element Analysis (FEA) department
* Mechanical Design, Finite Element Analysis of Transformer assembly components.
„« Mechanical CAD design & Sizing, Review of Designs & Modifications of Designs.
* Detailed 3D CAD modeling of Transformer components.
* Generating drawings with tolerances & Bill of Material (BOM)
* Geometric Dimension & Tolerance (GD&T) analysis for new designs.
* Tool design and Jigs design and contacted with the vendors & suppliers.
„« Complete scope of 3D Finite Element Analysis in structural mechanics.
* Multidisciplinary Finite Element Analysis: Coupled Heat Transfer & Structure
* Stress, Deflection, Buckling, Steady State & Transient Thermal analysis.
* Finding the oil temperature rise & temperature profile in the transformer
* Utilizing Solid Edge, ANSYS & COSMOS Works as primary packages.
* Selecting the materials from database, Mat Web or Manuals.
* Finding Loads and Boundary Conditions interpreting through real situation.
* Design Verification/validation from the FEA result, report preparation and Documentation
Work Experience (Continued)
Date: : 02/2002 to 01/2004
Title/Employer: : Project Assistant (Finite Element Modeling), Indian Institute of Science
Bangalore, India.
Job Details
* Responsible for Thermo-Mechanical modeling and microstructure evolution of hot strip mill of steel strips and Transient Thermal analysis of Aluminum alloy for permanent die casting.
* Complete scope of 3D Finite Element Analysis in Rolling and Forging.
„« 3D CAD Solid Modeling / updating the models in Solid Edge for FEM analysis.
„« Multidisciplinary Finite Element Analysis: Coupled Heat Transfer and Structural Mechanics.
„« Stress, Strain, Strain Rate, Plasticity, Nonlinear and Contact.
„« Transient Thermal analysis for Radiation, Emission, Conduction & Convection.
„« Utilizing DEFORM, Solid Edge & ANSYS as primary packages.
„« Selecting the materials from database, Mat Web or manuals
„« Defining Loads & Boundary Conditions interpreting through real situation.
„« Strain softening and Strain accumulation into simulation
„« Microstructure evolution has been implemented for grain growth
„« Temperature profile of the die cast after cooling of a certain period.
„« Cooling rate and Solidification time of the Aluminum alloys during cooling.
* FORTRAN 77 Code/Algorithm development to input the flow stress for analysis and to see the result for user defined variables.
* Design Verification/validation from the FEA result, report preparation and Documentation
* Successfully submitting the project report to the industry.
Paper Publications:
1. M.P.Phaniraj, B.B.Behera & A.K.Lahiri, JMPT, 170 (2005) 323-335, Thermo-mechanical modeling of two phase rolling and microstructure evolution in the hot strip mill,
Part-I, Prediction of rolling loads and finishing rolling temperature.
2. M.P.Phaniraj, B.B.Behera & A.K.Lahiri, JMPT, 178 (2006) 388-394, Thermo-mechanical modeling of two phase rolling and microstructure evolution in the hot strip mill,
Part-II Microstructure evolution.
Personal Details:
Gender / Marital Status: : Male / Married.
Nationality: : Indian
Known languages (and levels): English-Excellent, Hindi-Excellent, Other: Oriya.
Achievements & Responsible Undertaken:
- Organizing Member in the National level seminar on "Composite Structures" at IISc Bangalore.
- Participated in inter department annual symposium at IISc Bangalore.
- Member of the Cultural Technical Festival Organizing committee at college.
- Member of the Cricket Team at College and School.

Extracurricular activities:
- Played cricket in intra-and inter-collegiate level, actively participated in social welfare activities.

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