CONTACT INFORMATION:
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ACADEMIC PROFILE:
Currently pursuing my A.M.I.E. (Mechanical)
Diploma in "Mechanical Engineering" 1st Class with 76.5 % period 1997 – 2000, from Government Polytechnic, Aranthangi. State board of Tamilnadu. – INDIA.
EXPERIENCE:
Having an over all experience of 9 years 2 Months, out of which around 5 years Gulf experience in the field of QA/QC, Inspection, Welding, N.D.T., Painting & Documentation for Pressure vessels, Storage Tanks, Static Equipments, Rotary Equipments, Pipelines, PIPING & STRUCTURALS in Fabrication, Projects & shutdowns.
QA/QC WELDING INSPECTOR in TEKFEN CONSTRUCTION & INSTALLATION INC CO. KSA
KUC PROJECT KHURAISH, KSA
FROM FEBRUARY 2008 TO TILL DATE.
QA/QC Engineer in KWIK STEEL STRUCTURES FZCO.,
JEBELALI, DUBAI, UAE.
FROM JANUARY 2007 TO JANUARY 2008.
QA/QC Inspector in BELLELI ENERGY for SIDEM
DESALINATION PLANT EVAPORATORS.
SHARJAH. JULY 2006 –Dec 2006..
QA/QC Inspector in COSTAIN ABUDHABI COMPANY for CHIYODA- ADGAS.
Boil Of Gas & Sulphur Recovery Unit Project (BOG – SRU) - DAS ISLAND.
Abudhabi. March 2005 – July 2006.
As a "Supervisor QC" in S.B.G.-PCM Division, for Yanpet – DBN Expansion Project, Yanbu – SAUDI ARABIA April 2004 – September 2004.
As a "Supervisor QC" at M/s. EEPL, Chennai for NPCIL (NUCLEAR POWER CORPORATION OF INDIA LIMITED) during July 2002 to March 2004.
As a "Production cum Quality Control Supervisor" at M/s. Joseph Engg., for BHEL, HAPP, Trichy during May 2000 to July 2002.
EXPERTISED IN:
Inspection and Testing of Condenser, Heat exchanger, Pressure Vessel, Towers, Columns, Valves, Piping System of Petrochemical, Gas and Power plant. Storage Tank and Heavy Structural during various stages of manufacturing.
Complaints, Claim Handling, Customer Service Activities so as to achieve optimistic quality system requirements.
Test pack verification, Witnessing hydrostatic & pneumatic tests.
Familiar in Shutdowns, Projects & Fabrication.
Excellent exposure in Codes of ASME, ANSI, API, AWS, BS, BGAS
Dimension Inspection, Mechanical, Piping, Pipelines, Structural Steels, Welding, N.D.T & Painting.
Familiar and Experience in various Welding Process GTAW, GMAW, SMAW, FCAW, SAW‪
Inspection of Static & Rotary equipment.
Inspection of Machined components.
Specialised in BHEL, NPCIL, BHPV, ABB-LUMMUS ALIREZA, CHIYODA, SIDEM PDO, SAUDI ARAMCO AND ADGAS SPECIFICATIONS.
TECHNICAL CERTIFICATION:
WAITING FOR API 653 STORAGE TANK INSPECTOR RESULT
API 510 PRESSURE VESSEL INSPECTOR CERTIFICATE NO: 35271
CSWIP 3.1 WELDING INSPECTOR CERTIFICATE NO: 30521
BGAS-CSWIP PAINTING INSPECTOR CERTIFICATE NO: 40097
Diploma in Total Quality Management & ISO 9000. correspondence course done at NILEM, Chennai.
Destructive and Non-Destructive Testing of materials. (PT,MPT,RT,UT) ATI, Chennai.
CNC Programming and Operating – Directorate of Technical Education, Guindy, Tamilnadu.
Qualified in Magnetic Particle Testing – ASNT NDT Level II
Qualified in Dye Penetrant Testing - ASNT NDT Level II
Qualified in Radiography Testing - ASNT NDT Level II
Qualified in Ultrasonic Testing - ASNT NDT Level II
.
COMPUTER EXPOSURE
Auto CAD 2000 ( CSC at Trichy ).
MS-OFFICE, EXCEL, PIC systems.
TYPEWRITING
30 words per minute, Department of Technical Education, Tamilnadu
PROFESSIONAL EXPERIENCE:
TEKFEN Construction and Installation Inc Co. KSA.
(Feb 08' to Till Date)
As the largest construction company in the Middle East, In the field of civil construction, Oil & Gas construction and maintenance both onshore and offshore.
Project: Khurais Water Injection Facilities and Utilities.
Main Contractor: Snamprogetti
Client: Saudi ARAMCO
QC Inspector (Welding) Approved by Aramco
Summary Roles & Responsibilities
Preparing Inspection Test Plans as per the client requirements.
Reviewing the subcontractors PQR, WPS, QCP & PROCEDURES.
Carried out Inspection works as per approved ITP'S and QCP'S.
Witnessing for WPS & PQR tests.
Conduct Welder Performance qualification tests.
Inspection of static & rotary equipment erection.
Welding inspection for Storage tanks, Pipelines, Piping & Structural.
Inspected various materials such as CS, LTCS, Stainless Steels, Inconels, cu-ni etc to drawings and applicable standards.
Consumables controlling for baking and reconditioning of electrode.
Reviewed calibration of welding machines, baking and holding ovens quivers, and inspection tools.
Monitored in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements, post heating.
Inspected root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
Witnessed in-process NDE wherever applicable.
Carried out Fit-up, visual inspection and maintaining documents.
Requested applicable NDE, PMI and post weld heat treatments.
Monitored Welder Performance, Repair Rate, Penalties etc.
Tracked repair joints, monitored repair marking, excavation, NDE and re-welding.
Reviewing PWHT, NDT & PMI reports.
Documented and reviewed spool control sheets before final clearance.
Coordinated with Main Contractor inspectors and Client Inspectors.
Prepare Punch list & Test pack.
Witnessing Hydro-test.
Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness.
Familiar with International codes like ASME Sec IX. B31.1, B31.3 & B31.4
M/s. KWIK STEEL STRUCTURES FZCO., JEBELALI. DUBAI – U.A.E
Designation: QA/QC ENGINEER.
Duration: January 2007 to February 2008.
RESPONSIBILITIES:
Responsible for all QA/QC related issues.
Supervision of QC Inspectors.
Preparing Inspection Test Plans as per the client requirements.
Review of Material Test Reports and Acceptance.
Prepare Welding Procedure Specifications and
Conduct Welder Performance qualification tests.
Welding Inspection.
Stage-wise Inspection of fabrication Structures.
Review and Inspection of Radiographs and NDT Reports, and their final acceptance.
Preparation and signing of Manufacturer's Data Report for Structurals.
Issuing Certificate of Compliance for completed jobs.
Final documentations.
Liaison with Third Party Inspectors & Clients.
Painting Inspection.
M/s. BELLELI ENERGY - HANOVER COMPANY - SHARJAH FZE - U.A.E
Project Details: DISALINATION PLANT FOR HIDD POWER COMPANY
BAHRAIN. FABRICATION & ASSEMBLED IN SHARJAH
U.A.E.
Designation: QA / QC INSPECTOR
Duration: July 2006 to December 2006.
Client: SIDEM.
RESPONSIBILITIES:
Overall responsibility for Quality Control.
Qualification and certification of welding procedures and welders as per various international codes.
Interpreting fabrication drawings and welding symbols to Foremen/Welders/Fabricators.
Inspection of fabrication and welding works at all stages of fabrication.
Raw material inspection.
Final testing and certification of jobs co-ordinating NDT works.
Review, interpretation of NDT Reports and Acceptance.
Maintenance of Quality Records
Responsible of Quality Control of a wide range of fabricated products such as piping, Evaporators, Structurals.
Shell panels, structural assemblies, tubesheet, tube support plates, condensers from fabrication to erection, dimensional inspection.
Weld visual, Blasting and Painting.
Stage inspection follow up as per ITP.
To ensure the complete quality control, as per specifications and drawings.
Handle the Client inspection.
M/s. COSTAIN ABUDHABI COMPANY W.L.L - ABUDHABI U.A.E
Project Details: BOIL OF GAS CAPTURE MAXIMISATION & SULPHUR RECOVERY PROJECT. DAS ISLAND – U.A.E.
Designation: QA / QC INSPECTOR
Duration: March 2005 to July 2006.
Client: CHIYODA (JAPAN) - ADGAS (ABUDHABI)
RESPONSIBILITIES:
Plan the Inspection activities as per Inspection Test Plan.
From Raw material to commisioning stage by stage inspection Including (material inspection, traceability, Fit- up, welding, NDT, PWHT, PAINTING, ERECTION, PREPARE TEST PACKAGE, WITNESSING HYDROTEST for small bore, big bore, SS PIPING, JACKETED LINES, NACE PIPES)
Co-ordinate with Inspectors,Production personals, Subcontractors & Clients.
From Raw material to spool despatch, stage inspection follow up at subcontractors shops, And review the complete dossier.
Prepare inspection coverage of inspectors, Welders repair and NDT Coverage.
Auditing of Consumables records and Inspection documents.
Monitoring, Data entering, and checked for approval of PIC - Pipe welding and Inspection Control system).Created by ALIAS PIPING SOLUTION software of SPOOLGEN
Test pack verification and review.
Test packs field punching.
NDT control sheet verification.
Interpretation of Radiography films.
Prepare the welders repair status and Control.
Fit-up and Visual inspection of welds, Inspection of various NDT activities.
Signing off the final Documents.
. M/s. SAUDI BINLADIN GROUP – PCM Division SAUDI ARABIA
Project Details: YANPET EXPANSION PROJECT – DBN1
Yanbu – Saudi Arabia.
Designation: Supervisor QA / QC
Duration: April 2004 to September 2004
Client: ABB – LUMMUS ALIREZA
RESPONSIBILITIES:
Conducting Pre Inspection meeting to ensure compliance of planned activities as per the Project requirements, Clarification, Fulfillment of requirement as per the approved Drawings, Code/standard, Yanpet Project specifications and ABB – Lummus Alireza Standards.
Inspection of pressure vessels and Heavy structural at stages as per approved inspection and test plan (ITP).
Raw materials inspection, Material Identification for the Heat number verification, Property conformity to the specification, Special requirements as per Yanpet Project Specifications and ABB Lummus Standards.
Stage inspections as per approved ITP for the vessels, Heavy Structural, Welding Inspections, Pre Heat, Post Weld Heat Treatment, NDT inspection of Witness and report Review.
Final Weld Visual, Dimensional, Approved Procedure, Code / Standard, Yanpet Project Specifications and ABB Lummus Standards.
Coating and Painting Inspection for Pressure Vessels, Final Inspection includes
Checking of Dimension, Orientation (for Vessels), Isometric drawing and GA drawings (Piping).
Document, Data Control, Record Maintenance, Document Updating, Report Preparation, Project Monitoring, Status Reporting, Coordination with Contractors and Sub Contractor Corrective and Preventive Actions.
Inspection of Vessel modification, Tray installation, Distributor pipes, Ring Segments, Alignment Inspection as per ITP.
From 15th July 2002 to march 2004 at Engenius Erectors Pvt. Ltd., Kilpauk, Chennai - 600 010 was employed as Quality Control Supervisor.
From 22nd July 2002 to 15th August 2002 worked as a Quality Control Supervisor (NDT) in 330MW PPN POWER PLANT at Pillaiperumalnallur.
From September 2002 to March 2004 working as a Quality Control Supervisor in
2 X 500MW TARAPUR ATOMIC POWER PROJECT, TARAPUR.
Job involves:- SINGLE SHELL SINGLE PASS WITH TWIN TUBE NEST UNDIVIDED WATER BOX, DIVIDED HOTWELL SUFACE CONDENSER as per Design code: ASME SEC VIII Div 1. 1998 A & HEI 9th EDITION, water Box, Flash Tank, Tubing of Condenser, LowPressure Heater, HighPressureHeater, and allied PIPING SYSTEMS, Acid pickling, detergent washing, blasting, Welding and NDE of carbon steel, alloy steel and stainless steel materials.
Internal & External Inspection with documentation as per the client requirements.
Responsibilities: - Inspection of materials, Storage, Welding consumables, NDT
Consumables, Welder Qualification, Valve testing Inspection, Joint Fit-ups, preheating, PWHT, Radiography, Repair of welded joints, grouting of Equipment, Mechanical testing of test coupons at laboratory.
Familiar with International codes like ASME Sec IX. B31.1, B31.3 & B31.4
From May 2000 to July 2002 at Joseph Engineering Trichy, was employed as Production Cum Quality Control Supervisor.
.
PRODUCTION CUM QUALITY CONTROL SUPERVISOR.
Interpretation of drawings for necessary material procurement.
Prepare the bill of materials. Scrutiny of material cutting plan for execution
Follow-up of work-orders to ensure completion of manufacturing stages.
Stages inspection and approval of processes and procedures as described in relevant Quality Plans.
FABRICATION:
DUCTS, Manhole doors, to follow up, from the Raw material and prepare cutting plan, marking checkup, cutting checkup, shearing, Rolling, Welding to complete the job upto final inspection for BHEL, Trichy.
To fabricate the Lamella decanter and pressure sand filter for sewage water treatment plant, Sivakasi Paper plant.
To fabricate and machining rollers for sugar mills, pipe collars, Bonnet, Column Rest plates, wind box component, Valves components for BHEL.
To machined and assembled the sub assembly parts as per Assembly Drawing for
Eveready industries India Ltd., Chennai.
Larson & Toubro Limited, Chennai
CVRDE, Avadi, Chennai
Brakes India Limited, Padi, Chennai.
STRUCTURALS:
Raw materials inspection carried out the following defects, waveness, scale formation, crack, bend and twist.
Dimensional Inspection, edge preparation, surface preparation for painting, suiting preparation and calculate the span calculation.
Welding inspection by NDT method PT, MT, Radiography Test
Painting inspection stage by stage with the use of DFT coat meter.
DOCUMENTS HANDLED:
Dimension Report
Inspection Report
Weld Summary Sheet
Positive Material Identification (PMI) Reports
Line Inspection Summary Report
Instrument & Gauges Calibration Record.
Maintain NDT & Painting Reports.
Related Quality Control plans
DRIVING:
Four Wheeler (INDIA) Licence No:66906
PERSONAL DETAILS
Nationality Indian.
Religion Muslim
Date of Birth 02nd July 1980.
Marital Status married
Language Proficiency Tamil, English and Hindi.
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