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Position: Instrument Supervisour [Maintenance & Commissioning]

Summery of experience.

Being a Diploma holder in Instrumentation and having experience on almost all activities pertaining to installation, testing commissioning and maintenance of various kind of conventional & intelligent smart transmitter, electronic controllers, control valves, switches, chart recorders, converters and also have good experience in shut down jobs and maintaining calibration and test reports etc.
I have dealt with various makes of instruments such as Taylor, Fisher, Rosemount, Masoneilan, Honeywell, Foxboro,Valtex, Beties, Adams, etc.
I have dealt with various system maintenance like Automation in Honeywell TDC3000 DCS, Foxboro IA series DCS, Triconics PLC, Honeywell FSC PLC, Modicon PLC, Speedtronics PLC, GE Mark V PLC, Fire &gas monitoring Salem and Bentley Nevada vibration monitoring. The 18 years of experience particularly in Instrumentation in various major Oil fields, Refineries, LNG, Fertilizers, Petrochemicals and Cement plants, exposed me to substantial knowledge in Instrumentation and control engineering fields.
I have attended vitnesing loop test and Functional logic check during commissioning with contractor and start up.

Duties performed so far in my career.

Consult manufacturer's manuals to determine tests and maintenance procedures for instruments used for measuring and controlling Flow, Level, Pressure, Temperature and other control variables in manufacturing and processing.
Inspect and test operation of instruments and system to diagnose faults using testing devices.
Repair and adjust system components or remove or replace defective parts.
Calibrate components and instruments according to manufacture's specifications.
Perform scheduled preventative maintenance work and complete test and maintenance reports.
Install new control instruments on existing plant equipment.
To carry out and monitor efficient maintenance of instruments with compromising quality of job.
Supervise instrument technician, give guidance and motivation.
Assist Instrument Engineer in review of stock level in warehouse.
To maintain Metering system and proving streams for accuracy of K-factor/Meter factor and accepting.
To receive the daily work permits from the supervisor and perform PMs as per the defined specification in the MAXIMO at the assigned desert location.
To maintain shutdown system in good condition for safe plant operation.
To maintain Turbine, boiler and compressor control system in good condition to obtain desired output with in safe working condition.
To maintain analyzer house equipment and control system of process sampling.
To prepare daily, weekly and monthly maintenance for preventive and corrective maintenance with optimum utilization of available man power.
To assist Instrument Engineer in preparation procedure or maintenance of equipment installed with optimum consideration of safety for personal and equipment.
To provide on the job training and guidance to subordinates.
To assist Instrument Engineer in preparation of modification to ease out the plant operation and to improve safety in the field.
I am fully versatile in all forms of Instrumentation and DCS/PLC control systems, in Construction, Shutdown and maintenance.
Involved in Flame scanner adjusting in furnace to read the flame intensity.
Involved in tuning of intelligent smart positioner like valtek LOGIC 1000 series.
Startup and commission of Gas compressors and trouble shooting. ( Ruston, GE )
Other Skills: MS Office & Surfing Web.
QATAR. OFFSHORE HALUL OXYDENTAL PETROLEUM [IPEDEX].

Since 2004 June 14th I am working with Occidental Petroleum through Ipedex in Halul PWHF Produced Water Handling facilities. Here the nature if job is Multi discipline. As a plane operator monitoring DCS control system maintenance on Instrumentation and Electrical support job. Routine maintenance carried out on various instrument like Level transmitter, SAAB radar gauge,, Endorse haouse, control valve Metso, Flow transmitter fujitsu and fire & gas instrument like Flame detector, H2S detector and Hydrocarbon detector. DCS system made is ABB ALLEN BRADLY and PLC GE FANUC. Involved in metering system and carried out proving streams for K-factor correction of volumetric flow. Metering logging is carried out through Kelton engineering systems. Metering training was given by Kelton engineering.

Now started working with commissioning group with PS1 production station. Modification and upgrading to new system.
Working as a Special Project Commissioning Lead. (SPCL).

ANADARKO AL MORJAN – QATAR

Since 2002 march 6th I am working through Ipedex production for Anadarko company- Al-Morjan Production platform. I have started this job since from the commissioning stage I year. Control system is Siemens DCS and PLC, Then Fire and gas system is GE Fanuc.
Instruments such as ABB TX, K-Teck magnetic level TX and control valve Fisher controls. Fire& gas instruments are H2S detector {ICARE}, Flame Detector {ICARE}, Hydrocarbon Detector {SIMRAD} and Open path Gas detector {SIEGER}.
Worked in FSO Qatar Pacafic Jewel. Maintenance and commissioning of various kind of Instruments.

RASGAS: Raslaffan Industrial Area – Qatar

Worked as a Lead Instrument Technician for Rasgas LNG plant (Liquefied natural gas). System involved Foxboro DCS and PLC for ESD system. Binged with commissioning and start up with (JGC) construction group. Job status was loop checking in Foxboro IA series and Functional Logic check for ESD system (Triconix).
And involved in Fire & Gas loop checking and Function check. System used for Fire & Gas is Salem Automation with TMR (Triconix). Job involved in Anti surge control (CCC) commissioning under Vendor. Involved with metering skid OMINI inspection and calibration in high accuracy for Flow totalize.
Ragas is having Two LNG trains, Utility area (water treatment, Boiler, GE gas turbine's 4 and sewage water treatment plant) Storage & loading and Inlet facilities.
GTG (General gas turbine generator) having a capacity of 30 mega watt controlled buy system called GE speedtronics monitoring by Mark V related with relay logic.
Involved with two LNG train's and utility storage and Loading unit's for pre-commissioning. During pre-commissioning involved with ESD test such like Yellow shutdown, Blue shutdown and Red shutdown checking functional logic and plant shutdown system to make confirmation of operating process.
Involved with trip system which is used for gas distribution is called HIPS. Trouble shooting for trip, checking with SOE alarms in events first up alarm in TMR systems.
Carried out PPM jobs and Shutdown maintenance, overhauling and calibration of various kinds instruments transmitters, controllers, control valves, I.R. remote control MOV'S, switches, level trolls and enraf levels. Worked with smart intelligent control valve posistioner (valtex Involved in checking functional logic using personal computer for operation request forcing logic points override).
RASGAS has given training like TMR 5 days course authorized to operate TMR system and Wonder ware software course to operate system for sulfur unit for two days.
I have undergone complete training in fire & safety, breathing apparatus, permit to work and safety induction AT Mersak institute at doha.
Since for last 2 ½ years I worked with maintenance in breakdown.

Honeywell Oman.
Worked as an Instrument technician with Honeywell group for FAT test at their consulting unit. Job involved with DCS Honey well TDC 3000 and FSC (fail safe control). Assembling total system and assisting for FAT test with system Engineer and involved with safe guarding system (FSC- Fail Safe control) check on safe management system PLC integrated to Honeywell TDC 3000 PDO production station like Nimr, Fahud, Qarnalam and Marmul.
I was supplied to Oman cement as an Instrument and Electrical supervisor with a Japan company (I H I) carried out supervising sub-contractor for the completion of job.
Supplied for PDO Oman at Qrnalam site, Rema site, Fahud site and Nimer as a Maintenance Sr. Instrument Technician. Done routine maintenance, break down and upgrading system. System like DCS Honey well TDC 3000 and PLC FSC and Foxboro
Spec 200.
I was involved with meter proving Coriolisis Mass flow meter Rosemount Micro motion. Done with Brooks Meter Prover circulating with water checking the repeatability for minimum error.

COMSIP (CEGELEC)-UAE

Worked as Sr Instrument Technician for ADNOC & Ruwais Fertilizer plant in Abudabi. Involved in Shut down routine maintenance like trouble shooting, functional checking and loop checking. System involved in DCS Honey well TDC 3000 for operating process.

KUWAIT NATIONAL PERTOLEUM COMPANY. KUWAIT

Worked as Sir Instrument Technician in various units like Hydrogen production. Atmospheric residual Desulpherisation, Sulphur plant, coke handling plant and crude plant. Well familiarized with PSA (pressure swing adsorb) PLC used for this process LINDE. Job involves system maintenance of Honey well TDC3000 & TDC2000, Spec 200 and field instruments like transmitters, control valves, switches, converters, fire and gas detectors and calibration loop checking and commissioning skid tank farm, compressor skid and oil loading pumps

COMSIP BHARAIN.

Worked as an Instrument technician in Bapco refinery & Banaco oil field. Job involves with system maintenance of Fisher Provex function check, loop check and routine maintenance job involves with various kinds of instruments (level, pressure, temperature, & flow parameters). In oil field job involved at oil gathering station completely controlled by pneumatic instruments, safety was highly recommended due to some of the oil station instrument air is used same as natural gas with drier skid.
Job carried out at ALBA for material handling on carbon plant for the maintenance of belt weigher's silos, furnace oil boilers and their field instruments like temperature transmitters, control valves pneumatic controllers, chart recorders, panel instruments like electronic controllers and annunciators.

ONGC.BOMBAY
Worked as Instrument technician for off shore platforms like water injection and production platforms. Job involves like maintenance of wellheads instruments, shutdown systems, thermo electric generators and system maintenance of PDP 11/44, digital remote telemetry unit of Ferranti. Worked with instrument engineer for commissioning of process system troubleshooting.

Safety Training
1. H2S training
2. First Aid training.
3. Sea survival
4. Fire fighting.
5. ASA Working in Potentially Explosive Atmosphere
6. Helicopter under water escape training
7. Gas tester
8. Rigging
9. COMPEX Working in Potentially Explosive Atmosphere
10. BOSEIT Expire 2010 (HUET offshore survival)

Worked for the following companies:
Sponsor From To Position
Occidental pertoleun IPEDEX 2009 Till Lead Tech
Occidental Petroleum IPEDEX 2004 2009 Sr.Tech
Anadarko AL murjan –Qatar IPEDEX 2002 2004 Sr.Tech
Rasgas - Qatar IPEDEX 1998 2001 Sr.Tech
Honeywell – Oman Ali Trading 1997 1998 Sr.Tech
Fertile– Abudabi Comsip 1995 1997 Tech
K.N.P.C- Kuwait IMCO 1993 1995 Tech
BAPCO, BANACO, ALBA-Bahrain Comsip 1991 1993 Tech
O.N.G.C- India IEMW 1989 1991 Tech

Personal Details:
Date of Birth: 13-2-1968
Age: 40
Nationality: Indian
Status: Married
Languages known: English, Malayalam, Tamil, Hindi
Driving license: India and Qatar
Technical Qualification: Diploma in Instrumentation in 1989

Date: 03-05-2009

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