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Process Controller - Utilities

Area knowledge:
Presently working for Sterlite industries India ltd as a Process controller.

„« Operation and Monitoring of water treatment plant system
„« Softening plant operation ( Cap-3000m3/day)
„« DM Plant operation ( Cap- 700m3/day )
„« RO plant operation (300 m3/day )
„« Cooling Tower operation
„« Pump house operation
„« Fuel station operation
„« Compressed air operation
„« Oxygen plants operation.

Responsibilities:
„« Trained water treatment plant operator experienced in monitoring equipment, storing sampling results, making process control decision, scheduling and recording maintenance activities and producing reports
„« Maintain the water treatment plant system in order to ensure availability of clean community water supply
„« Maintain and operate the filtering system
„« Inspect the repair component of the water treatment plant system including water intakes pipes, water storage vessels, circulation pumps and valves
„« Ensure and adequate supply of water for consumer plant consumption and fire fighting
„« Ensure the treatment plant system on daily basis to ensure effective operation
„« Conduct regular inspection of the physical plant
„« Establish the preventive maintenance program
„« Make arrangements for major repair in physical plant
„« Keep a daily log
„« Prepare activity and work order reports
„« Ensure records are maintained
„« Conduct inspection of mechanical, electrical and other building components and system
„« Knowledge of maintenance activities including pumps, valves and chemical treatment system
„« Ensure water distribution and collection system including pipes, water mains and hydrants
„« Turbidity monitoring of raw, filtered water samples
„« Monitor reservoir levels
„« Control of chemical feeding for cooling towers
„« Base Exchanger regeneration ( Capacity - 3000 m3/day )
„« Monitors Reverse Osmosis (RO) units and ancillary equipment parameters.
„« Starts, operates, and secures RO units and all associated auxiliary equipment essential to Water Plant operation
„« Smoot operation of Reverse Osmosis and face all type troubleshooting.Cap.300 M3/Day
„« Maintains cleanliness of Water Plant.
„« Smooth operation of DM plant
„« Implements and maintains a safe workplace program, ensuring safety is the highest priority.
„« Works a rotating shift.
„« Smoot operation of Cooling water treatment
„« Ensure cooling water parameters with in the Norms
„« Plant and Instrument air compressors of Joy Cooper and Ingersoll Rand. (4x7800 Nm3/hr and 1x1800 Nm3/hr).
„« DCS operated 460 MTD Oxygen plant of M/S Air Products, USA
„« DCS operated 500 TPD Oxygen plant of M/S Air Liquid, France
„« Adjust temperature, pressure, level, flow rate, and transfer of air to maintain processes at required levels and to correct problems.
„« Well experienced in LPG, FO & HSD plant process operation in field as well as in PLC
„« Monitoring the plant running parameters
„« Plant Startup and shutdown activities.
„« Participating emergency Mock drills as a Shift In charge of control room
„« Knowledge in operating fire hydrants, Water monitor, Water blanketing and sprinkler systems
„« Safe unloading of LPG, FO and HSD road tankers to storage tanks as per SOP

Work Experience:

„« 5 years 3 months experience as a Process Controller of UTILITIES in Sterlite Industries India Ltd, Tuticorin.Incorporated by VEDANTA RESOURCES PLC LONDON.

Key Skills:

„« Implemented Preventive Maintenance Schedule for equipment of Water treatment plant system in SAP R/3 system.
„« Identification of unsafe conditions

.Training & courses:

„« Completed fire fighting
„« Completed 5s Training
„« Total quality management
„« Industrial safety

Personal Profile:
„« Born on 04/06/1983
„« B.Sc. Chemistry (61.5%)
„« Diploma in industrial safety
„« Able to speak & write English, Tamil
„« Unmarried

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