Resume - 10 years experience in Design, Operation & Commissioning in Well head faciliti...

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Resume #86036

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Skills

Technical ;
* Engineering skill including conducting Conceptual design, FEED, Detailed engineering, pre-commissioning, commissioning, design review, FAT, SAT, performance guarantees, test runs, start-up and operations,, HAZOPs / QRA Studies.
* Equipment sizing like separator, De-salter, Gas Dehydration unit, indirect heater etc.
* Hand on experience on basic and detail engineering activities like Simulation, Heat and material balance, Development of PFD, P&ID, UFD, Process calculation & data sheets for various equipments & Instruments.
* Familiar with international engineering standards including API, SHELL DEP, TEMA.

Computer ;
* Knowledge of process simulation software like HYSYS, TGNET, TLNET, HTFS, Pro-II, PIPEPHASE, PIPENET.
* Proficiency in using all features of MS Office.
* Proficient in commissioning and planning database management system WINPCS & WINCERT
* Knowledge of custom made software used in equipment sizing.

Personnel:
* Solid interpersonal communication skills for interacting with client.
* Ability to work in a team environment
* Adept at working under tight deadlines

Summary of Experience

Period Company name Position
From To

Apr 07 Till date Simon Carves India Ltd, Sr Manager
May 06 March-07 B S&B Technologies Pvt Ltd Sr Process Engineer
Apr. 05 Apr 06 ADCO, Abu- Dhabi Process Engineer
June04 March 05 Al-Hassan Engg Co. Oman Process Engineer.
Feb.02 March 2004 Project Development India Ltd Commissioning specialist.
Jan 01 Feb. 02 Gas Authority India ltd Commissioning assistant
Aug 99 Dec 00 Panjvani petrochemical Pvt ltd.Mumbai, India Shift In charge

Detail of plant/project worked.

1. Simon Carves India Ltd

Project Name: SABAH SARAWAK GAS PIPELINE FOR PETRONAS CARIGALI SDN BHD
Role: Lead Engineer
Project Summary: Residual FEED and Detailed Engineering for 512 km Long pipeline having intermediate block valve station and compressor station
Responsibilities:

1. Monitor project progress, control man-hour, conduct quality check and approval of design deliverables
2. Hydraulic simulation for 512 km Long pipeline having intermediate block valve station and compressor station using TGNET for model validation, diameter adequacy check and compressor sizing, pipeline depressurizing study.
3. Carry out Transient analysis & Depressurization & Vent dispersion calculations
4. Review of engineering deliverables like Process Design Basis, Hydraulic simulation, Transient simulation, Utility sizing, Equipment Sizing reports, Process Flow Diagrams (PFD) & Heat and Mass Balance (HMB), Utility Line Diagrams, Utility & Effluent Summary, Process & Instrumentation Diagram (P & ID), Line List, Hazardous Area Source List, Hydraulic calculations & Equipment sizing, Equipment List, Equipment Process datasheet, Instrument Process datasheet

Project Name: 2500 MTPY PolySilicon Facility (Expansion 5000 MTPY) (Kun Renewable, Kazakhstan)
Role: Lead Engineer
Project Summary: Licensor: SolMic GmbH, Germany
Deliverable: FEED and Detailed Engineering.
Key Sections ;
Milling & Pneumatic Conveying of Metallurgical Grade Silicon, Fluidized Bed Reactor for trichlorosilane synthesis, Multi-component Distillation train for separation of Chlorosilanes, Tank Farm, Polysilicon Deposition CVD Reactor & Silicon Tetrachloride Convertors

Responsibilities:
1. Co-ordinate with Process licensor, Project Management Consultant and client
2. Supervise and coordinate the Team of 8 Process engineering in producing the process deliverables..
3. Review engineering deliverables like Process Design Basis, Winterization Philosophy, Process Flow Diagrams (PFD) & Heat and Mass Balance (HMB), Utility Line Diagrams, Utility & Effluent Summary, Process & Instrumentation Diagram (P & ID), Line List, Hazardous Area Source List, Hydraulic calculations & Equipment sizing, Equipment List, Equipment Process datasheet, Instrument Process datasheet
4. Monitor project progress, control man-hour, conduct quality check and approval of design deliverables.
5. Assisting electrical and Instrumentation group to prepare logic.

Pre-Bid Engineering of;
1. Sabah Oil & Gas Terminal
2. B-193 Proposal for ONGC.
3. MHN Platform proposal for ONGC.
4. B-22 Process Plateform for ONGC.
5. Assam Renewal Project for ONGC.
6. SSGP Pipeline
Role: Lead Engineer
Responsibilities:
1. Hydraulic simulation of Crude pipeline using PIPESIM software
2. Feed verification report comprising Hydraulic verification, Relief and depressurisation study, Slug catcher sizing, Equipment sizing.
3. Review of Hysys simulation.
4. Review of blow down calculation.

For ONGC Pre-Bid
Development & Review of feed & Pre bid engineering deliverables ;
* HYSYS simulation and HMB
* Process Flow diagram
* Piping & instrumentation Diagram
* Major Equipment sizing
* Sized Equipment List
* Utility sizing
* Process specification for package unit
2. B S&B Technologies Pvt Ltd
Project Name: Separator & Gas Dehydration unit for BG Canada
Role: Lead Engineer
Project Summary: Engineering, Fabrication & Commissioning of Two phase separator and Gas dehydration Unit.
Responsibilities:

1. Hysys Simulation & HMB for gas dehydration unit
2. Sizing of two phase separator & Gas dehydration unit.
3. P&ID Development
4. Relief sizing, Line Hydrluics.
5. Developing the Equipment datasheet.
6. Monitor project progress, control man-hour, conduct quality check and approval of design deliverables
7. Design the process equipments like separator, Desalter, Gas Dehydration unit, indirect heater to meet the customer need and guarantee the equipment operation.
8. Interact With Other Engineering Disciplines, Review Vendor Documents And Perform Technical Bid Evaluation

Project Name: Heater Treater & Fire tube heater
Role: Process engineer
Project Summary: Heater Treater & Fire tube heater for Husky Energy Canada.
Responsibilities:
1. Sizing of Heater for high viscosity crude oil.
2. Sizing of Fire tube heater.
9. P&ID Development
10. Relief sizing, Line Hydraulics.
11. Developing the Equipment datasheet.
3. Monitor project progress, control man-hour, conduct quality check and approval of design deliverables.
4. Interact With Other Engineering Disciplines, Review Vendor Documents And Perform Technical Bid Evaluation

3. ADCO, Abu- Dhabi

Project Name: North east BOB phase-1 development.
Role: Process engineer
Project Summary: Onshore oil and gas processing Facility Consist separation, Desalting, Stabilization, Gas dehydration, TEG regeneration, High pressure gas compressors, Water treatment, Water injection pumps, and Vapor recovery compressors.

Responsibilities:
1. Involves in review of the process deliverables like Process Design Basis., Process Flow Diagrams, Material And Energy Balance, Process Design Calculations, Equipment Datasheets, Line List, Piping And Instrument Diagrams, Control And Safety Logic, Safe Charts Etc.
2. Directed and interfaced contractors' activities at project site. Prepared and issued essential site design modifications and monitored project progress and implementing corrective measures against off-scheduled tasks.
3. Review all concession and deviation requests from EPC CONTRACTOR and make appropriate recommendations.
4. Responsible for Retrieval, Updating and utilization of the Code(s) when projects demand
5. Respond to EPC CONTRACTOR's technical queries raised within the appropriate cycle. Monitor the quality of progress of the EPC CONTRACTOR in their area of specialization. Raise issues from such monitoring to COMPANY for discussion and resolution with tfhe EPC CONTRACTOR
6. Reviewing System and subsystem limits, work pack contents etc
7. Assists Plant Superintendent in development of work scope and execution of plant turnarounds including: develop procedures for work while down, ensure proper isolation of equipment prior to maintenance activities, maintain timelines and be flexible and creative as problems occur. Lead startup efforts with operations personnel and be a primary coordinator of startup activities
8. Receiving the commissioning & operating procedure.
9. Carryout system walkthrough generating system punch list.
10. Reviewing DCS graphics, participated in Site acceptance test of DCS & ESD system.
11. Assist the operation department in daily plant operation.
12. Collection the operation data and monitor.

4. Al-Hassan Engg Co. Oman

Project Name: SNGP, PDO Oman
Role: Process engineer
Project Summary: Engineering & commissioning of 120 MMSCFD gas production. Facility. Having wellhead, flow lines, three-phase separation, Gas Dehydration using TEG as medium, TEG regeneration unit and gas expansion and compression.

Responsibilities:
1. Responsible for the overall pre-commissioning and Commissioning, initial start up/testing of project facilities including handover of all commissioned systems/plants to Operations/Maintenance department as per the agreed Acceptance Criteria and International standards. Provide leadership and direction to the commissioning team and set the safety standards and example for the entire team. Develop the Commissioning philosophy / strategy and implementation / execution plan which are to be line or consistent with the project execution strategy and plan.
2. Generate the check sheet for all discipline using commissioning software like WINpcs.
3. Defining System and subsystem limits, Defining work pack contents, Capturing data, Identifying completion Scope,
4. Checking of piping and instrumentation: to check individual systems compliance with P&ID and pre hydro-test and post hydro test punch comments and resolving them after respective people, inspection of various static and rotating systems.
5. Carry out the pre commissioning checks for all the rotating equipments, static equipments, piping and pipelines as per SHELL standard and good engineering practice.
6. Preparation of operating & commissioning manual.
5. Project Development India Ltd

Project Name: HGU & HDT Plant Guwahati Refinery
Role: Commissioning Specilist.
Project Summary: Commissioning and operation Hydrogen Generation Unit & HydroTreater Plant Guwahati Refinery
Responsibilities:
1. Carry out different activities like catalyst loading, instrument loop checking, chemical cleaning & passivation, LO circulation of compressors etc.
2. Review of equipment datasheet, PFD and P&ID, Material and Purchase requisition Check, Control philosophy check.
3. Carryout activities like operating pressure leak test at 106 kgf /cm2 of hydrogen.
4. Assist the instrument crew in the activities like control valve tuning, control valve stroke checking and logic functional test.
5. Overall responsible for the safe and smooth operation of TATA HONEYWELL Make TDC –3000 DCS system.
6. Start up & Shut downs of Catalytic Reformer based on different feeds such as naptha, refinery gas and combination. And having top fired burner that can use different fuel i.e.. . . cocker naphtha refinery gas and purge gas
7. Take action in the emergency like Power failure, Instrument Air failure, Feed failure, and Cooling water supply failure

6. Gas Authority India ltd

Project Name: LPG plant
Role: commissioning assistance
Project Summary: Commissioning and operation LPG Plant
Responsibilities:
* Carry out different activities like Line flushing, Line drying, Purging, instrument loop checking, chemical cleaning, LO circulation of compressors etc.
* Carryout activities like pressure leak test with Nitrogen.
* Assist the instrument crew in the activities like control valve tuning, control valve stroke checking and logic functional test.
* Overall responsible for the safe and smooth operation of DCS system.
* Routine control panel/ field operations, start-up and shut down.
* Take action in the emergency like Power failure, Instrument Air failure, Feed failure, and Cooling water supply failure

7. Panjvani petrochemical Pvt ltd.Mumbai, India

Project Name: Operation
Role: Shift Incharge
Project Summary: Operation of a solvent distillation and chemical treatment unit.
Responsibilities:
1. Operation of a solvent distillation and chemical treatment unit.
2. Start up & Shut downs of unit.
3. Inventory management

Training

Permit to work course, Permit to work (PTW) training, Near miss campaign training, Authorized gas tester training, Basic fire fighting training.

BHILAI STEAL PLANT (SAIL) INDIA, as a Vocational Trainee for four weeks (1996).

Academics

* Bachelor of Engineering (B. E. In Chemical Engineering) from Govt Engg College Raipur, INDIA the Year 1999 with Ffirst Class (67.76%)
* Diploma in Petroleum Refinery and Petrochemical Engineering from M.P. Board of Technical Education BHOPAL INDIA in the Year 1996 with First Class (67.5%)

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