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Career Objectives
Sr Management Position – Projects, Engineering & Maintenance (E & I)
Oil-gas, Petrochemical, Manufacturing & process plants, Green / Brown field projects
Key Expertise
Experience - 16years
Selection, Installation, Operation and maintenance of Electrical HV/LV equipments such as 2 Bay 132 kV switchyards, Transformers, Circuit breakers, Protection relaying, Substation automation, UPS, HT/ LT Motors up to max 15MW, HV DG sets, ATEX duty Motors, Lighting
Ability to review, recognize and analyse Electrical fault level, short-circuit calculations, Load flow, Transient studies, Voltage regulation, Synchronism with local grid, relay curves and settings.
Process Automation: Programming and Operation of CNC, VFD drives 700kW. Siemens S7 and Rockwell PLC. Process Automation, Control valves overhauling and calibration, Robotics.
O&M of HVAC: York / Mcquay Chillers, Package, Centralised AC and AHU of Buildings and Substations.
Role played in E&I Engg & Maintenance
Development or updating the standards, specifications, Drawings, method statement and JHA (job Hazard analysis)
Development and Ensuring implementation of reliability based PM and predictive Maintenance programs.
Up keeping history of equipments and Analyzing MTBF of equipments using tools like Maximo.
Identifying, Troubleshooting and solving problems with viable solution as per standard QA/QC techniques
Review and prepare CAPEX and consumable budgets.
Planning and execution of annual turnaround jobs / major jobs
Interface with third parties (consultants, OEM, Vendors, test agencies) including inter-departments, local authorities
Identify the need of training among staff and ensure its implementation.
Encourage staff for generating "Continuous improvement task" attitude.
Familiar with industrial codes and standards
Role played in E&I Project/Operation Management
Conceptualization, FEED, Feasibility studies, Planning, Execution and commissioning of E&I projects
Prepare detailed scope of work, Equipment selection, cost element, scheduling, team building, HSE management, material resource.
Providing inputs to external consultants/Service providers
Foreseeing and Identifying project risk and opportunities, generating possible solutions.
Projects Handled: Oil-Gas, Non-ferrous metal, Float Glass, chemicals and Cement plants
Completed Major Greenfield and Brownfield projects from start to finish:
1) Recent: OryxGTL Comprehensive E&I Maint+Construction Project Worth US$ 15 Mn Team Leader
2) State of art Klopper mirror plant (Float Glass) worth US$ 3 Mn Team Leader
3) Praxair Inc. World' largest cryogenic plant 6000TPD Worth US$ 50 Mn Team Member
4) Conversion from relay logic to PLC operation (HeavyChemical) worth US$ 2 Mn Team Member
5) Installation of Wagon tippler & stacker-reclaimer (Cement Plant) worth US$10 Mn Team Member
Computer Skills
A-Cad2006, MS Windows, MS Project, Rockwell PLC Software, SAP3, Maximo@ & Procurement@
Salient Achievements
Oryx GTL Qatar Accomplished successfully annual E&I turnaround Feb08 for E&I.
Birla Copper Commissioned and carried out plant performance test with Mitsubishi for 2.4 MTPA smelter plant
Guardian Inc. Reduced Silver consumption of worth US$ 73K by adapting simple techniques at Mirror sprayer.
Taken preventive measure to have DG startup in power black-out and saved US$ 400K.
Praxair Oxygen Inc. Successfully resolved design problem of Surge Arrester in 2X15MW, 11kV motors.
Special Training and Certification Courses
- EDSA training at Larsen and Toubro
- Rockwell (Allen-Bradley) PLC 5/20,5/30 Maintenance and troubleshooting.
- H2S/BA Awareness, CO Awareness, Confined space, Basic fire fighting, Adv First aid
- Signature Analysis - Vibration Technology ( IRD - INTEK )
- HV Electrical Supervisory License
- Chartered Member – Indian Institute of Engineers
Qualification and Personal Info
Education: B. E. (Electrical), 75%, 1991 from Govt Engineering College - Ujjain (India )
Personal: Male, Married, Indian national, 42 years, Two school going children.
Valid GCC Driving Lic: Qatar
Valid GCC Visa: Yes, RP Visa in Qatar with family status, NOC available
Availability Immediate
References Mr. Anirudh Gharote, Head E&I Reliability, Praxair Inc. India ( Anirudh_Gharote@praxair.com )
Mr. SB Mishra, Head Lowerline Production, Guardian glass, UK ( mishrasb@rediffmail.com )
Employment Summary
OryxGTL Project, RLIC, Qatar (Sponsor–Kentech), Dec'06 till date, E&I Superintendent
Responsible for execution of comprehensive maintenance project for Power/Distribution Transformers, 11kV VCB/SF6 CB, meter Calibration, HT/LT Motors overhauling, control valves overhauling, HVAC, Lighting and E&I construction
Prepare/ Review Scope of work, Resource Planning, schedules, Selection of Team, HSE requirements, completion reports and invoicing.
Cost control, Spare parts and material Inventory control, Vendor and subcontractors development.
Accomplished jobs to a major annual turnaround for E&I, HVAC in Feb08
HINDALCO Aditya Birla Group Copper Smelter – India Jan'06 – Nov'06 Manager ( Elect )
Responsible for overall elect maintenance and post startup equipment reliability of 250K MTPA Copper smelter plant, H2SO4 plant and refinery which is comprised of Siemens 45MVA MV/LV Switchgears, Arc Furnace transformers, Wet ESP, HV/LV Motors, 11kV, 7.7MW Motor, 700kW VFD, Transformers and Utilities.
Executed annual shutdown activities and Plant Performance test with Mitsubishi - Japan
Team Management for the strength of 35 Engineers and technicians
Guardian Inc. Float Glass Div – India Jan'00 – Mar'05 Executive (E & I)
Team Leader to accomplish a US 3$ mn worth Project of setting up E&I of Klopper Mirror plant
Coordinated consultants/suppliers to Retrofitting of a 11kV/415V substation to meet load extension requirement
Testing, Commissioning and training on Rockwell PLC, logic sequence, VFD, CNC, Servo drives operations
Associated in Ribbon loss troubleshooting for Hot end (Furnace), Sand beneficiation plant,
O&M of 132kV switchyard, 200kVA UPS, 2X2.5MW 11kV DG with grid synchronizer
Maintenance and troubleshooting on PLC, process automation, control and instrumentation
Developed new techniques to cost saving project of Energy conservation and PF improvement
Praxair Oxygen Inc.- India Apr'97 - Jan '00 Site Elect Engr
IInd Lead Team Member to a Greenfield Projects to setup one of world' largest Oxygen plant
Installation of 50MVA MV Substation with 3 nos 15MW Siemens Synchronous motors.
Review drawings of PID, SLD, short circuit calculations and relay settings.
Installation, testing and commissioning of HV / LV Motors, Transformers, DG sets, VFD, MCC etc.
Spares & Inventory management. Adapting indigenization techniques to reduce manufacturing cost
Installation & maintenance of UPS, EPABX, LAN, PA system, security alarms, EOT cranes, lighting
GHCL LTD- India, Soda Ash Plant Mar '95 -Apr'97 Sr Engineer (E)
- CAPEX -Conversion of electrical relay operations to Siemens S5 PLC for Vertical Kiln operation.
- Preparation and Implementation of preventive and predictive Maintenance programs for HVAC/Electricals.
Birla Cement Works- India Jan '92 to Mar'95 Asst Engineer
Involved in commissioning of Wagon Tippler, Coal Stacker and reclaimer supplied by L&T.
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