Resume - Welding Inspector, CSWIP 3.2, ASNT-II Certified, 18 Years working experience in ...

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Resume #86992

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DATE OF BIRTH 25-5-1967

DRIVING LISENCE India, U.A.E., Qatar

PROFESSIONAL QUALIFICATION

* Bachelor of Mechanical Engineering with 78 % aggregate in the year 1989 from university of Calcutta.

TECHNICAL CERTIFICATIONS

* CSWIP 3.1 ( Welding Inspector's Certification Course)
* CSWIP 3.2 ( Senior welding Inspectors' Certification Course)
* ASNT Level - II in (PT,MT, UT & RT)
* Internal Auditors Course from QMI.

BRIEF PROFILE

Over 18 years of experience in Heavy Engineering, Production, Project Management & Execution and Quality Assurance & Control. Having a strong technical and broad-based background with extensive knowledge of various national and international codes & standards gained while working with multinational clients.

Career started as a Welding Engineer in 1989 at M/s Larsen & Toubro Ltd., Kansbahal Works, India, which is a heavy engineering unit having a product line of Steel plant equipments, Pressure vessels and Heat exchangers, Material handling equipments and Cast products. Worked in various positions in Manufacturing, Production Engineering and Quality Control for a period of 11 years.

Joined M/s Integral Services Co.W.L.L., Kuwait, in its Heavy Engineering Div. as a QA/QC Engineer in November 2001.This is a manufacturing and construction company having ASME accreditation of 'U', 'PP' and 'R' Stamps with ISO-9001 certification. Sent to Petrochemical Industries, Kuwait, to represent the Client for a period of 6 months.

Hired by J.Ray McDermott Middle East Inc., Jebel Ali, U.A.E., in November 2002 as a Welding Engineer in the Quality Control Dept to work on pipeline and deck fabrication projects.

Joined LIKPIN L.L.C., an emerging off-shore Dubai based company in May 2004 as a Sr. Welding & QC Engineer. Promoted to the position of QA/QC Manager for Offshore Pipeline Projects in the year 2008, March.

Since July 2009, working for Velosi Certification, Qatar, as a Third Party Inspector for Oil and Gas construction projects of Qatar Petroleum. Presently, hired by L&T as a TPI in the GSVC Project to handle all TPI requirements of QP in the Construction and Erection stages of the Project.

TECHNICAL SEMINARS AND TRAININGS

1988: All India Inter Engineering Academic Meet.
1989: All India Inter Engineering Academic Meet.( Placed Second)
1992: Welding Engineers Course at IIW, Tiruchhirapally.
1995: Welding for Engineers, WRI- Tiruchhirapally.
1995: Protective Maintenance Welding Course.
1996: Technical paper presentation for Bug –o – systems, Pittsburgh
1997: PCT Course on welding metallurgy, Technology & Quality Assurance
1997: Technical paper presentation at National Welding Seminar
1998: Computer for Office Automation, Seenet Pvt. Ltd..
1998: Internal Auditor Training Course, QMI.
1999: Executive Development Program, L & T.
1989 to 2001: Visiting Faculty at Indian Institute of Productions Management, Kansbahal.
2004: Engineering Critical Assessment ( conducted by TWI )
2007: Design of Oil and Gas Pipelines, Advanced Design of Oil and Gas Pipelines

PROFESSIONAL EXPERIENCE

JULY 2009 TILL DATE

Third Party Inspector (Welding - Piping and Pipelines) in Velosi Certification, Qatar, Doha

RESPONSIBILITIES

* Monitoring / Witnessing all Welding, Fabrication & Erection related activities as per client approved Inspection & Test Plan/s, Quality Control procedures.
* Inspection of incoming materials and reviewing test certificates as per code.
* Inspection of piping materials identification as per isometric drawings.
* Witnessing of activities like PQR, welder's qualification Tests and preparation of PQR records and WQT certificates.
* Stage wise inspection before, during and after fabrication.
* Review of radiographic films, witnessing UT, MPI, DPI, Hardness, PWHT and review of test reports.
* Witnessing of Weld repair activities as per client approved WPS.
* Review of Hydro test packages
* Witnessing of Hydro testing, Pneumatic testing as per client approved procedures.
* Witness reinstatement of piping systems after completion of all hydro testing activities.
* Inspection of activities like Pickling, Passivation of Stainless steel lines and Endoscopy etc.
* Verification Mechanical completion Package / Inspection Record Books.
* Issue of Non- conformance reports & verification of Corrective/Preventive action

PROJECTS HANDLED
Client: Larsen & Toubro Ltd.
Scope: EPIC for Gas Supply to Station V and Facility C

APRIL 2008 TO JUNE 2009

QA/QC Manager (Oil and Gas Pipeline Projects) in Likpin LLC, Dubai.

RESPONSIBILITIES

* Review of all project related specifications during bidding stage and preparation of the technical proposal along with the ITP and Quality Plan if required by the client at the stage.

* Preparing and transmitting of technical qualifications to the client during the bidding stage for ensuring compliance of the bid.

* Preparation of all QC related work related Procedures based on the specifications in the contract stage.

* Preparation of final Quality Plan for the Project and the ITP.

* Supervising a team of Inspectors to ensure that the ITP is being followed.

* Interfacing with client to ensure the QAP and ITP is acted upon by the client without loss of time.

* Overseeing preparation of Project Dossier after completion of the Project.

PROJECT HANDLED

Client: Dubai Petroleum Company
Scope: Installation of 2 x Water Injection, 8 inch diameter Pipelines in Fateh Field.

MAY 2004 TO MARCH 2008

Sr. Welding & QC Engineer with LIKPIN L.L.C., Dubai

RESPONSIBILITIES

* Review of all Pipeline Welding, NDT and Field Joint Coating specifications for the project to qualify deviations, queries or concessions from the client.

* Deciding the most suitable / economical welding process for the pipe lay within the specification based on the time available, barge cost and no. of welding stations available.

* Preparation of Welding, NDT and Field Joint Coating procedures specific to the projects in line with the client specifications.

* Qualification of Welding Procedures and submission of PQR documents for client approval.

* Training and Qualification of the welding crew on the qualified procedures on the barge before mobilization. This includes pipeline and structural welding for the project.

* Hiring of NDT and Field Joint Coating services.

* Initiating all procurement for the firing line requirements based on a prepared check-list for the project. This includes welding machines, consumables, line up clamps, field joint coating and foam infill materials and welding inventory / tooling for the welding activities.

* Handling / overseeing all QC activities for Pipe-lay, Tie-In welds, Riser installations and other structural work on the top sides during offshore deputation.

PROJECTS HANDLED

* QPD Offshore Facility Construction Project.
The scope of work included pipe lay of nearly 61 KM of 8 and 10 inch gas pipe lines in Qatar Offshore with installation of 3 nos. of Jackets.

* Salman Offshore Facilities EPC-3
The scope of work included pipe lay of 4, 6, 8, 10, 14, 20 and 36 inch sour service pipe lines in Iran Offshore.

* South Sumatera – West Java Gas Pipeline Project Phase II for PGN, Indonesia
Project ongoing for laying 165 KM, 32 inch Onshore, Offshore and Shore approach pipelines.

NOVEMBER 2002 TO MAY 2004

QA/QC Engineer (Welding Engineering) with J.Ray McDermott Middle East Inc., Jebel Ali, UAE.

RESPONSIBILITIES (QA/QC)

* Visual inspection of piping spools.
* Coordinating NDT requirements of shop and field weld joints in the spools as per line class requirements in the specification.
* Punch listing of piping before hydro-test.
* Monitoring Hydro-test and Leak test activities.
* Re-instatement of piping and final punch listing clearance with the client.
* Inspection of other activities like Pickling, Passivation of stainless Steel lines, Endoscopy.

RESPONSIBILITIES (WELDING ENGINEERING)

* Preparing welding execution plan based on client specifications.
* Running welding procedures for the project as per the execution plan. This includes monitoring parameters, determining the test plan, documentation and submission to the client.
* Welding consumable control like inventory, in-house batch testing etc.
* Qualification of welders and operators project wise in the shop and yard.
* Allied activities like writing method statements on distortion control, improving productivity, automatic welding systems etc.

MAJOR PROJECTS HANDLED

* Off-shore oil platform for Elf Petroleum Nigeria Ltd.
* Off-shore platform for Azerbaijan International Operating Company.
* Sub-sea pipeline for Raslaffan offshore export project, Qatar.
* Azerbaijan International Operating Company. ( Phase -2 )

AUGUST 2002 TO NOVEMBER 2002

Worked on behalf of Petrochemical Industries, Kuwait, as an Inspection Engineer in the Urea Granulation
Project- Plant B.

RESPONSIBILITIES

* Review and approval of Contractor's work procedures like WPS, WPR, WPQ,
Test Plans and all NDT procedures.
* Witnessing tests for procedure qualifications and performance qualifications.
* Overseeing and coordinating all inspection activities concerned with the project on behalf of the client which include Materials, Pipings, Weld fit-up, Visual,
NDT, Painting and surface preparation Hydro-test, Wrapping & Coating etc.
* Interacting with associated areas like Civil and Piping personnel to coordinate all inspection activities required for the progress of the project.

NOVEMBER 2001 TO JULY 2002

Worked with M/s Integral Services Co. W.L.L. ( One of the Leading construction & manufacturing companies in Kuwait) as a senior quality control engineer.

MAJOR PROJECTS HANDLED

* Upgradation of Desalter & Desalination Plant for Kuwait Oil Corporation, Kuwait.
* Offshore Survey of Submarine Pipelines for Kuwait National Petroleum Company.
( Geophysical and Cathodic Protection )
* Manufacture and Installation of two nos. of Crude Oil Heaters for M/s Joint
Operations, Wafra, Kuwait.

RESPONSI BILITIES

* Receipt Inspection of raw materials including plates, structurals, pipes and other wrought products.
* Preparation of QAP, Welding Procedures, Hydro test and Pneumatic test- procedures, Calibration Procedures etc.
* Welders' Performance Qualification and maintaining qualification records.
* Preparation of Welding history sheets and Material traceability reports.
* Inspection of piping, vessels and structural as per relevant ASME and
AWS codes of practice in the shop and at site.
* Preparation of Survey reports relating to offshore survey jobs.
* Interaction with Third Parties and Clients during external inspections.
* "U", "PP" and "R" stamp renewal for the Heavy Engineering Div. of ISCO.
* NDT certification course for NDT center at QA/QC Div. of ISCO.

JULY 1989 TO OCTOBER 2001

Worked with M/s. Larsen & Toubro Ltd., Kansbahal works (A renowned and one of the biggest heavy engineering companies in India) as Welding Engineer / Quality Control Engineer.

MAJOR PROJECTS HANDLED

* Bokaro Steel Plant Modernization.
Manufacture of components for Slab Caster.)
* Manufacture and Installation of Shaft Reduction Furnace and Melter Gassifier for
Jindal Corex Steel Ltd.
* Fabrication of Heaters for IOCL Barauni.
* Heat Exchangers ( Recuperators) for TISCO.
* Manufacture of Torpedo Ladle Cars for TISCO and VSP.
* Digesters (Pressure Vessels) for BILT, Ballarpur.
* Manufacture and Erection of Assembly Line for mass production of 4000 HP.
Locomotives at Varanasi. ( Visited General Motors, Canada in February 2000)

* ISO – 9001 Documentation of quality procedures and Instructions and preparation of Quality Manual for L & T, Kansbahal works.
* Setting up of a Welding Technology center to run welding procedures, qualifications of welding operators and carry out R & D activities to reduce cost of manufacturing.

RESPONSIBILITIES

* Planning and Co-ordinating various stages of inspection in order to comply with QAP including raw material inspection, scrutinizing material certificates, in- process inspection during various stages of fabrication and final inspection at site.
* Making Welding Procedures and Qualifying them as per the job requirements with welding processes ( SMAW, GMAW, SAW and GTAW).
* Finalizing joint designs with Engg. and applying the same in the shop towards quality and economy.
* Supervising critical production weldments to ensure compliance with WPS and also monitor the sequence to limit distortion.
* Selections of welding process and consumables with Engg. towards quality and economy.
* Qualifying welders and welding operators internally.
* Visual inspection of welded components as per relevant code of inspection.(DIN,AWS,
ASME)
* Coordinating all applicable NDT activities on tested joints as per QAP.

COMPUTER SKILLS

* Having working Knowledge of MS-Office, AutoCAD 2000 & Microsoft Project.

PERSONAL PARTICULARS

Helpful, Mild, Medium built, Married + 2

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