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Date of Birth- 27.04.1978
Professional Profile:
Goal-driven Deputy Manager (production) with extensive 10 years experience in modern Petroleum Refinery's operations like, Unit operation and monitoring, Commissioning, unit revamp, Trouble-shooting, Production scheduling, Product Quality Management, Team building, Training of Engineers and operators, Effective resource utilization, Process operation improvement and Cost control.
Career Highlights:
M/s, Indian Oil Corporation Ltd. (Deputy Manager, Production), 2009 to till date
* Working as core group member and commissioning in-charge of MS quality improvement project (ISOM/NHDT/Prime-G+/HGU, M/s, Axens Technology).
M/s, Indian Oil Corporation Ltd. (Deputy Manager, Production), 2005-2008:
Major responsibilities
* Worked as functional head of 3 no's of CDU/VDU units.
* Coordinating daily activities of the unit with Inspection & Maintenance.
* Co-coordinator for scheduling of unit start-up plan, shutdown & turndown activities (M&I).
* Commissioning of new 3.0 MMTPA CDU/VDU units AVU3.
* Various Unit Operations, Trouble-shooting, Material balance/Energy balance of unit.
* Worked as process engineer responsible for CDU/VDU-1/2 revamp, energy and yield optimization project, P&ID/PFD review, HAZOP study, equipment data sheet review, engineering layout, piping execution, pre-commissioning and commissioning in-charge, Test run of unit, performance analysis.
* Process study, process optimization and development of schemes for de-bottlenecking of CDU/VDU.
* Process Safety review and cause & effect matrix review.
* Review of new and existing facilities for purpose of modifications, expansion and giving comments.
* Coordinating a variety of project schemes, problem solving utilizing technical experience.
* Preparation and updating of unit operating manuals, ISO, ISRS, OHASAS documents.
* Coaching engineers/staff and acting as mentor and motivator to team to achieve full potential.
M/s, Indian Oil Corporation Ltd. (Senior Engineer, Production) 2003-2005:
Major responsibilities
* Lead engineer for advanced process control (APC) implementation, Model review, SAT/FAT, control strategies and troubleshooting. Benefit achieved 8 cents/bbl.
* Preparation of Management of change (MOC) and execution of the same for operational improvement.
* Evaluate and provide input on plant expansion, improvements and upgrade projects.
* Key role in Real time data base management system implementation, data reconciliation and Yield accounting.
M/s, Indian Oil Corporation Ltd. (Shift engineer, Production) 2000-2003: Shift engineer of CDU/VDU.
Major responsibilities:
* Maintaining plant load, process parameters, equipment operation, Lab data analysis.
* Diagnosing the cause of any process deviations.
* Ensuring process optimization and optimum utility/chemical consumption, Loss control audit.
* Ensuring work permit system for safe execution of work.
* Emergency handling, operating and maintaining critical equipments for trouble free operation.
* Responsible for energy efficient and safe operation of unit.
M/s IOCL: Jan-2000 to Dec-2000: Shift In-charge in offsite operation
* Tank farm operation, Horton sphere operation, LPG handling and dispatch & Diesel auto blending.
Skills:
* Certified in operations and technical process knowledge of plant startups/shutdowns, turnarounds, de-bottlenecks, emergency procedures, safe handling of hazardous chemicals, well versed with PFD/P& ID's, Proficient in DCS system operation, Control strategies, Control logic/Interlock, algorithms, CL programming, Train and teach operations procedures to operators /engineers, safe work practices and developing Standard Operating Procedures (SOP).
* Tools: MS-Office, Visual basic, PRO-II/ HYSYS simulation, crude evaluation using RPMS.
* Thoroughly familiar with a broad range of protocols including SAP R-3, TPM, ISO/ISRS/OSHMS.
Qualification:
First class degree in B. Tech (Chemical) from Harcourt Butler Technological Institute, Kanpur, 1999
Language: Fluent in English both written and spoken.
Awards and additional training/couresware:
* Won "Most Frequent Suggestor award" at Refinery level.
* Seven week course on "General Management Module, Financial Management concept" by IIM-A.
* Runner up in "Business Simulation" game organized by AIMA.
* HAZOP/HAZID study, M/s EIL India Ltd.
* Certified "Accredited Accident Investigator" IRCA, USA.
* PRO-II simulation training, M/s SimSci-Esscor.
* M/s, DNV certified ISO and OHSAS auditor.
* Received appreciation from Executive Director for best suggesti
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