Resume - HSEQ Manager and Integrated Management System Coordinator

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Resume #87358

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Aiming for deserving senior positions in Quality Assurance/ Environment, Health & Safety with a frontline organisation, preferably in the Cement/ Process / Projects & Construction industry.

An Overview
„u A prudent leader with 28 years¡¦ in the areas of Quality, EHS (Environment, Health & Safety), Operations and Maintenance in the Cement industry in India and overseas.
„u Currently associated with a Private Cement Company, Saudi Arabia as Quality Assurance & Environmental Unit Head with accountabilities for maintaining ISO Systems, and management of various environment-related issues as well as taking proactive measures for the same.
„u Resourceful in devising plant practices, establishing processes and conducting plant audits in tune with ISO 9000, ISO 14001 and OHSAS 18001 standards.
„u Distinction of serving as Management Representative for Quality & Environment, and maintaining processes in line with ISO guidelines in the organisation, during the present tenure.
„u Deftness in handling operation and maintenance of production & utility equipment in the cement factory, while maintaining strict observance of ISO and British Safety Council guidelines for plant safety, environment and health.
„u A skilled communicator with honed relationship management, people management, analytical and problem-solving skills. Capability to think out-of-the-box.
„u Experience and comfort in working under cross-cultural and multi-lingual environments.

Organisational Experience

Since Sept¡¦04 Private Cement Company, Saudi Arabia Quality Assurance & Environment
Unit Head (Reporting to Plant
Manager)
________________________________________

June¡¦81 to Sept¡¦04 Associated Cement Company, (ACC) Mumbai (India)

The Growth Path
June¡¦81 to Oct¡¦85: Foreman Mechanical at ACC-Mancherial Cement Works, A.P.
(May¡¦82 to June¡¦83): Sponsored for Industrial Safety Diploma course, one year, at Central Labour
Institutes, Sion, Mumbai (Maharashtra)
Oct¡¦85 to May¡¦88: Asst. Engineer (Shift management); deputed to Iraq with ACC Operation &
Maintenance of a cement plant, built by Kawasaki Industries, Japan
May¡¦88 to June¡¦97: Asst. Manager, Safety & Environment, ACC, Wadi Cement Works, Karnataka
(May¡¦95 to June¡¦96): Sponsored for a 10 month certificate Course on Environmental Engineering from IIT, Powai, Mumbai Maharastra
June¡¦97 to June¡¦02: Dy. Manager, Safety & Environment, ACC, Jamul Cement Works (M.P.)
June¡¦02 to Sept¡¦04: Dy. Manager, ACC, HO, Mumbai; overall in charge of Safety & Environment for all the 14 cement plants in India.
________________________________________
June¡¦78 to June¡¦81 Andhra Cement Co., Vijayawada, A.P. Foreman Trainee

Key Tasks Handled across Assignments

Quality Health & Safety Management
„u Developing Quality, Health and Safety Management plans and implementing the same as per ISO 9000,ISO 14001 & OHSAS 18001 guidelines.
„u Extending advisory support on Safety Management Programs and establishing safety standards as per British Safety Council's 5 stars Safety Management System.
„u Conducting safety inspections and audits, Occupational Health surveys, and field auditing for compliance.
„u Devising and implementing Emergency Response Plan for the Onshore and Offshore operations.
„u Investigating all accidents/ Occupational Health issues and recommending suitable measures.

Environment Management
„u Establishing, certifying and maintaining internal systems and required documentation as per Environmental Management System (ISO-14001).
„u Reviewing policies/ procedures and working upon improving the same.
„u Suggest, advice and implement operation, maintenance and trouble shooting of all pollution control equipments like Electro Static Precipitators, bag house, Water treatment plants.
„u Suggest, advice and implement the quality spare parts procurement for all the pollution control equipment.
„u Implementing waste management system and reduction measures, as well as supervising Off-site wastes disposal and management.
„u Adhering to environment legislative requirements and maintaining updated documentation in this regard.
„u Undertaking ISO Audits, environmental hazards & risk assessment, and complying with legal requirements.

Commercial Affairs
„u Liaising with agencies and statutory bodies for obtaining sanctions, permissions before commencement of the project, to ensure smooth project execution.
„u Defining quality standards; ensuring strict adherence to the same throughout the project lifecycle.
„u Laying down Best Practices and SOPs. Complying with safety parameters during project execution.
„u Handling techno-commercial aspects entailing vendor management & coordination, and commercial negotiations for cost-effective service delivery rates.

Plant Operations & Maintenance
„u Setting up plans and procedures for carrying out different activities in the unit, including Production, Manufacturing, Maintenance and new equipment installation.
„u Formulating operating budgets and ensuring optimal utilisation of funds.
„u Planning, scheduling and implementing annual, shutdown, preventive and Predictive maintenance exercises for increasing the uptime and reliability of machines and utilities.
„u Steering efforts for making major modifications to machines for enhancing the capacity of machines and thereby, quality of output material.
„u Coordinating with vendors for timely and cost-effective procurement of spares, thereby achieving timely execution of maintenance efforts.

Noteworthy Attainments at:

Private Cement Company, Saudi Arabia
„u Presently leading the implementation of British Safety Council's five star safety management system.
„u Current engagements include strategic planning and implementation for:
„Ï Implementation of ISO 14001:2004 Environmental Management System.
„Ï Overall environmental concerned areas which includes air pollution control equipment maintenance, specification & selection of important spares.
„Ï Monitoring and measuring various environmental parameters.
„Ï Reduction of particulate emissions from electrostatic precipitators.
„Ï Conservation of natural resources like water, energy & fuel oil.
„Ï Waste management, handling and disposal.
„Ï Green belt development till 2010.
„u Instrumental in the preparation of Safety, health & Environment Policy keeping in line with the implementation of ISO 14001 and OHSAS 18001 standards in the organisation.
„u Successfully implemented Pollution Control Equipment maintenance procedures, and guidelines for quality spares procurement. Revamped emission monitoring and drove an awareness campaigns meant for people across hierarchical levels in the organisation.
„u Accomplished the ISO 9001:2000 Re-Certification in 2006. Subsequently led the modification of all Quality procedures, thereby achieving zero non-conformities during the certification audit done by BVQI.
„u Credited with streamlining of Waster Water use, monitoring & measurement of important parameters and maintaining the standards.
„u Led the initiation of Safety Committees formation as per the standards, and organising monthly meetings of these committees.
„u Formulated Safety instructions to the project contractors, meant to be issued along with the Purchase orders to ensure the safety of the personnel & plant.
„u Merit of successfully managing the project for the installation of New Bag Filter for one of its production line-1 with FLS-Air Tech (worth SAR 28 Million). This was aimed at curtailing and reducing plant emission in line with International Standards in 2006.
„u Prepared budget and sanctioned installation of another Bag Filter for the production line-2 with FLS-Air Tech worth of SAR 38 million. This project is scheduled to complete at the end of 2008.

Associated Cement Company, Mumbai (India)
„u Hold credit for the design and implementation of ISO 14001 EMS without any external consultant in 1999.
„u Ensured continuous improvement in the implementation of British Safety Council's 5 star Safety Management Systems. As part of the initiative, the plant was upgraded from 3 star position (in 1997 & 1998) to 4 stars (in 1999 & 2000) and subsequently to 5 star rating in 2001.
„u Successfully handled the maintenance and troubleshooting of Air Pollution Control Equipment like Electrostatic precipitators and Bag Filters.
„u Handled complete responsibility & authority for preparing Environmental Impact Assessment for factories and Mines; as well as monitoring of Air environment, stacks and ambient air quality, noise.
„u Contributed to:
„Ï Measurement of environmental monitoring parameters like water for drinking and waste water treated and untreated soil.
„Ï Afforestation programmes and green belt development, aesthetic improvements in the plant, Mines & housing camps.
„u Made presentations before the Ministry of Environment & Forest for Environmental Impact Assessment study and obtained approvals from the Ministry for the same.
„u Prepared and submitted Environmental Statement.
„u Managed awareness and compliance with all the applicable laws, rules and regulations connected to Safety, Health and Environment for the organization as an occupier's obligations.
„u Conducted and organized various training programs on Quality, TPM, Safety and Environment; and also competitions like quiz, essay, slogan, Nukkad dramas, models, workshops etc. for employees and school children on the eve of National Safety Day, World Environment Day, World No tobacco Day, Road Safety Week etc.
„u Played a major role in coordinating and organizing various health camps with the company's medical team.

Academic Record
„u Diploma in Industrial Safety from Central Labour Institute. Mumbai in 1983.
„u Diploma in Mechanical Engineering from Govt. Polytechnic, Vijaywada in 1972.

Professional Courses & Certifications
„u Lead Auditor (ISO 9001) from BVQI, Riyadh (IRCA Approved) in 2005.
„u Lead Auditor (OHSAS 18001) from CII, New Delhi (IRCA Approved) in 2003.
„u Lead Auditor (ISO 14001) from DET NORSKE VERITAS, New Delhi (EARA Approved) in 1998.
„u 10-months¡¦ certificate course in Environment Engineering from IIT-Mumbai in 1996.

Personal Vitae
Date of Birth: 12/07/1952
Nationality: Indian
Languages Known: English, Hindi, Telugu (Mother Tongue)
Marital Status: Married
Dependent Details: Mother & Two daughters

References: To be furnished upon request

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