Resume - PROJECT MANAGEMENT, CORROSION & MATERIALS,INSPECTION & INTEGRITY ENGINEER/MANAGE...

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Resume #88121

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Objective
To accept challenging responsibilities and demonstrate the ability to achieve goals by utilizing my specialized experience and skills acquired through diversified exposure of working in national and multinational environments.

Qualification
B.Sc. Engineering (with honor)
University of Engineering & Technology, Lahore (Pakistan)

Professional Membership
ASM (American Society for Metals), USA
IMMM (Institute of Materials, Minerals & Mining), UK

Experience Summary
18 years of experience in petrochemical industry for carrying out professional work related to FEED (Metallurgy & Corrosion Group), Inspection, Integrity, QC & MR, and Project Management. Experience summary is as follows:

„« As 'Senior Metallurgy & Corrosion Engineer' in Petrofac Engineering & Construction (Europe) Ltd, UK, accomplished generation of all deliverables related to Metallurgy & Corrosion Department for Karachaganak Phase III Project (one of the largest oil and gas field in the world). It includes:
„X Materials selection and corrosivity calculation for pipelines and facilities using ECE4 software. Generation of philosophies and reports for the same.
„X Preparation of MSDs based on HMB and PFDs.
„X Generation of specifications, data sheets, line lists, philosophies, etc.
„X Review of P&IDs, mechanical data sheets and similar documents generated by other disciplines.
„« Successfully managed erection of 30 MW Co-Generation Power Plant as Project Manager. Scope of work includes installation of 03 GTGs, 03 HRSGs and BOP installation. Liaised with venders, sub-contractors, OEMs, EPC contractors, FSEs and top management for successful completion of the project.
„« Acquired excellence and lead work related to Plant Reliability/ Asset Integrity and in-service inspections in Fauji Fertilizer Company Ltd, Pakistan (a large complex of Ammonia, Urea & Utilities Plants). Main activities were:
„X In-service plant inspections on all the units during turnarounds/shutdowns to assess/ensure equipment integrity, in accordance with the International codes like ASME, API, NACE, SP, ANSI, ASTM, etc. Generation of reports with recommendations following these activities.
„X Corrosion management, monitoring & control and refurbishment of cathodic protection system for pipelines and processing facilities;
„X Fabrication, welding, inspection and maintenance of various equipments of material including: carbon steels, stainless steel, low alloy steels, nickel alloys, titanium, bimetallic (zirconium-SS);
„X On-site Non-Destructive Testing of pressure vessels, piping, etc using techniques including VT, DPI, MPI, RT, UT, MFL, ET, etc.
„X Welding Procedures Review and Welding Inspections of Special Materials used for highly corrosive services. Review of vendor's technical proposals including welding and inspection procedures (WPS, PQR, QCP, ITP, etc.)
„X Life assessment and fitness-for-service evaluation for plant equipment. Metallurgical & failure analysis of materials used in petrochemical industry.

Papers Presented
Presented technical papers at following national and international forums:

„« 19th International Technical Conference on Fertilizer by AFA at Qatar
„« International Symposium on Advance Materials by KRL at Islamabad
„« Second National Conference on NDT by NCNDT (PAEC) at Islamabad

Latest Systems
Actively participated in development, implementation and certification of following latest systems:
„X ISO-9001: Quality Management System
„X ISO-14001: Environmental Management System
„X OHSAS-18001: Health & Safety Management System
„X RBI: Risk-Based Inspections (Feasibility Study)
Professional Achievements
Following are the major achievements / innovative projects accomplished:
„X Rehabilitated Titanium/Bimetallic Urea Strippers, first ever project successfully accomplished in Pakistan and second one of its kind in the world, by supervising Quality Control Plan including welding inspection, NDT and special testing for HP equipments. Fully participated in all activities right from feasibility study to final fitness-for-purpose testing required for highly corrosive process conditions.
„X Developed indigenous NDT technique to carry out health evaluation of Primary Reformer Catalyst Tubes, based on the results of failure analysis of similar tubes. The technique had been effectively applied to evaluate condition of in-service reformer tubes.
„X Independently investigated the repeated failures of high pressure ammonia piping at urea plant and recommended actions to rectify the failures which resulted in controlling the outages.
„X Rectified the chronic problem of 'exhaust temperature difference spread' of the gas turbines. Fabricated an assembly to ensure equal gas flow through the gas turbine's nozzles which helped in resolving the issue for good.
„X Developed and conducted training courses (commercial basis and in-house) on:
* Industrial Materials
* Heat Exchangers
* NDT Inspection & its Application
Professional Trainings
Course Title Institution
1 Practical Interpretation of
Micro-Structures Materials Engineering Institute (ASM Headquarters), Ohio - USA
2 Corrosion Management & Cathodic Protection System, Level-I Institute of Chemical Engineering, Punjab University, Lahore-Pakistan
3 Metallography Dr. AQK Research Laboratories, Islamabad-Pakistan
4 Welding Technology for Engineers Pakistan Welding Institute (PWI), PAEC, Islamabad-Pakistan
5 Vibration Analysis Level-II Emerson Process Management, USA (held in Pakistan)
6 Paint Technology Jotun School of Paints (Europe), North Lincolnshire- UK
7 Cellular Glass Insulation Pittsburgh Corning Europe, Belgium
8 Protective coating for CUI ( ICorr Meeting) Institution of Corrosion, London-UK
Experience Details
Project Manager (2008 -Date)
Co-Generation Power Plant, Pakarab Fertlizers, Pakistan

At present, I am responsible for erection of 30 MW Co-generation Power Plant for Pakarab Fertilizers Ltd (Pakistan). It includes installation of 03 Gas Turbine Generators (make: General Electric, Italy) and 03 HRSGs (make: UMAG, Germany).

As Project Manager, my job responsibility includes overall completion of the project by co-coordinating between various interfaces (OEM, vendors, contractors, various disciplines of own company and top management). Installation of Boilers is an EPC contract with M/S UMAG, Germany while Gas Turbines and BOP installation is being undertaken directly by Project Team led by myself. The installation phase is almost completed whereas commissioning phase is in progress.

Senior Metallurgist (2007 -2008)
Petrofac Engineering & Construction (Europe) Ltd, UK

I served in Petrofac E &C (Europe), UK as senior metallurgist in Metallurgy & Corrosion Group. Petrofac is a leading provider of services to oil & gas production and processing industry. Details of FEED and other jobs carried out in Petrofac, Woking office were as follows:

Project: Karachganak Phase-III
Client: KPO (Joint Venture of ENI, BG, Chevron, LUK Oil)
Scope: Front End Engineering & Design (FEED)

The Karachaganak Field is one of the largest onshore sour gas-oil-condensate accumulation in the world, located in Kazakhstan. Petrofac carried out FEED for the development of Phase-III.

My Job Profile:
„X Carried out corrosivity assessment and corrosion allowance calculations based on H&MB, well fluid data and design basis documents, using latest computer model for corrosion calculation, ECE4 software.
„X Performed material selection based on above mentioned calculations and compliance to the codes, including sour service code NACE MR 0175 and ISO 15156.
„X Issued MSDs based on H&MB and PFDs for the all the processing units of the Phase-III project.
„X Reviewed documents generated by other disciplines including piping/service class matrix, etc.
„X Reviewed P&IDs, mechanical data sheets, line lists, and other project documents with materials stand point, comments were made where appropriate.
„X Performed administrative work related to the project which include liaison with the client to get approved all the project deliverables, updating Technical Document Register (TDR) on weekly basis, etc.
„X Generated / participated in preparing philosophies, specifications, reports and data sheets as a part of project deliverables including:
* Corrosion Assessment and Material Selection Philosophy (pipeline and plant)
* Corrosion Assessment and Material Selection Report (pipeline and plant)
* Corrosion Monitoring Philosophy and Report
* Specification for onshore pipeline welding
* Specification for API 5L Linepipe
* Specification for Welding, PWHT and NDE of plant piping and equipment
* Specification for internal lining of vessels and tanks

Jihar Gas Treatment Plant, Syria
In-Salah Gas Field, Algeria
KOC gas gathering & booster station, Kuwait
Performed corrosion assessment & materials selection for the above mentioned projects based on the tender documents, which were used as basis for bidding by the company; above projects were subsequently awarded to the company.

Chergui Gas Field, Tunisia
South-west Don Project
Responded to material and welding related queries and clarification of vendors and contractors on on-going projects, South-west Don Project and Chargui Project. Reviewed WPS, PQR, WPQ and ITP sent by various sub-contractors on above mentioned projects.

Lead Inspection & Q.C Engineer (1991- 2006)
Fauji Fertilizer Company Ltd, Pakistan
Fauji Fertilizer Company (FFC) is the largest Ammonia-Urea Complex of Pakistan, operating urea, ammonia and utilities plants. As Lead Inspection & QC Engineer, my main responsibility was to ensure efficient, reliable and safe operation of the plant by Assets Integrity Management, including all plant facilities as well as supply gas pipelines. Details are as under:
„« Corrosion Management and Cathodic Protection System
„X Carried out corrosion monitoring of piping, pressure vessels and critical equipments of the plant including High Pressure Urea Equipments.
„X Evaluated health of under ground pipe lines & coating/wrapping. Supervised periodic surveys of under-ground gas and water pipe lines along with their M&R activities, based on the recommendations of survey report.
„X Generated reports based on corrosion monitoring results & surveys along with recommendation of action plan. Supervised M & R activities subsequent to the recommended actions.
„« Equipment / Material Inspection ( new fabrications/in-service)
„X Participated as client in implementation of quality control plan during fabrication of new Bimetallic Urea Stripper at OEM Workshop (M/S OLMI, Italy).The stripper was fabricated under license/consultation by M/s Snamprogetti, Spa-Italy (ENI Group).
„X Performed inspections of all type of in-service equipments at in-land and abroad. Carried out inspections and Q.C. as per relevant international and national codes like ASME, API, ANSI, etc. for several new fabrications/rehabilitations and in-service equipments.
„« Welding Inspection & Review Of WPS,PQR,QCP
„X Reviewed Welding Procedure Specifications (WPS) and PQRs required for new fabrications as well as repair jobs as per ASME IX. Reviewed and implemented Quality Control Plans related to fabrication/rehabilitation of the vessels, exchangers, columns, separators, etc.
„X Carried out visual welding inspections, NDT of weldments, in-service inspection of welds, cladding, lining, etc. for fitness-for-service.
„« Non-Destructive Testing (NDT) & Failure Analysis ( Hands-on Experience )
„X Applied various NDT techniques as per codes and specifications to evaluate health / condition of new and in-service equipment.
„X Carried out failure analysis by DT, NDT and Metallographic examinations to suggest remedial measures.
„X Planned and carried out NDT of various rehabilitation projects, including HP Equipments.
„« Condition Evaluation/Testing/ Inspections
„X Supervised and participated in several turnarounds & shutdowns of inland and abroad plants, including Gulf Petroleum Industries (GPIC)-Bahrain, FFCL Base Unit, Expansion Unit and Acquired Unit.
„X Independently evaluated/ supervised all rehabilitation activities, carried out by an Italian firm, at Urea Reactor of GPIC, Bahrain.
„X Performed detailed evaluation of High Pressure Equipments of HP Loop and other in-service equipment. Advised maintenance department for repair/rehabilitation actions on short term and long term basis.
Personal & Other Details
Management Courses
„X Effective communicational skills
„X Problem solving and decision making skills
„X Time management
„X PC software & MIS
„X Quality Management System
„X Budget management
„X Out of box thinking

Personal Skills
„X Efficient in Planning & Management
„X Excellent in Finance & Budget Management
„X Effective in Communication & Presentation
„X Fully conversant with computerized working environment
„X Proficient in written and spoken English
„X Proven Inter-personal & Leadership Skills

Travel Experience
USA, UK, Italy, Belgium, Qatar, and Bahrain (official assignment / job)
Germany, Holland, France, and Saudi Arabia (personal visits)

Availability
After 4-6 weeks of Job offer

References
Available on demand

Personal Details
D.O.B 05-01-1967
Nationality Pakistani
Marital Status Married (03 Children)

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