Resume - Over 13 years of solid experience in piping stress/pds design for Refineries,pet...

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Resume #88249

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RESUME (PIPING / STRESS ANALYST)

Educational Qualification: Bachelor in Mechanical Engineering(Ist Class),Bharathiar University.
Age: 35 Years
Sex: Male
Nationality: Indian.

Summary:

- Over 13 years in PIPING Engineering and worked variety of projects in Engineering Consultancies for Refineries, Petrochemicals, FPSO and Power Industries.
- Solid experience at different phases of projects: - Basic engineering, piping specifications, piping Design, Construction Engineering with special foci on Piping Stress Analysis and Piping Design using PDS.
- Have worked on Lead roles and have excellent communication and interpersonal skill.
- Extensively used most of the Piping Design/Stress analysis tools; Intergraph Plant Design Systems (PDS), Smart Plant Review, Bentley's Plant Space-3D,Cloudworx, AutoCAD, Micro Station,Review Reality.
Experience highlights:

- Stress Analysis: Involved in performing Stress Analysis of variety of piping Systems include lines connected to Air-coolers, Reactors Fired heaters, Safety valves, Pump Turbines, Compressors, Exchangers, Towers, Cold box, Jacketed (Con.& non. Continuous), Cryogenic Piping, Transfer lines, Flare Systems(The 102" diameter flare lines of Reliance Petroleum Corp. Ltd., were Value Engineered by us).,FPSO,GRE-BURIED,FPSO-GRE.

- Piping Design: Involved in the Preparation and Checking of Equipment & Piping layouts, Isometrics, Piping bill of materials and Vendor Drawings Review.

- Extensively used Intergraph's Plant Design Systems (PDS), Smart Plant Review.

- Notable experience in study and implementation of modularization concepts (The concept of dividing the plant into modules and the design accordingly), dressed vessels concept. Effective communication and close co-ordination with intra & inter departments and to Clients

- Major clients includes Syncrude, SHELL-Athabasca, SHELL-Montreal, SHELL-Scotford, Formosa Petrochemicals, Thai Olefins, Mitsui Babcock, Hyundai, Balcke-durr GMBH, Chiyoda Corporation, MODEC, SAIPEM, SNAPROGETTI, QATAR Petroleum, QATAR SHELL GTL,, IOCL-Mathura, Barauni, Haldia-Petrochemicals.
Tools handled:

- CAESAR-II, AUTOPIPE, CAEPIPE, SIMPLEX-II
- INTERGRAPH'S Plant Design Systems (PDS), Bentley's Plant Space-3D, Cloudworx.
- AutoCAD, Micro Station, Smart Plant Review (SPR), Review Reality.
- MICROSOFT Access/ Word/ Excel.
Special Assignments/Career Highlights:

BLACPERL Engineers & Project Services. 2006 Onwards
- China Technical Consulting Inc.,(CTCI)- Taiwan (2004 –2005)
- FLUOR Corporation – N.Delhi, India (2001 - 2004)
- FLUOR Corp.Inc., Calgary, Canada(On deputation through FLUOR -India) (2004)
- Triune Projects Ltd.,N.Delhi, India (On deputation through FLUOR -India) (2003)
- L&T Chiyoda Ltd.,Baroda, India (On deputation through FLUOR -India) (2003)
- BABCOCK – BORSIG – IDEA Ltd., Chennai, India (1997 - 2001)
- MECHI CAD, Chennai, India (1996 - 1997 )

Projects Summary:

BlacPerl Engineers and Project Services, India
Manager / Lead – Piping Stress/Support/Design.

Blacperl is a consulting company and executed variety of Piping stress analysis and Design related works for clients such as MODEC, SNAPROGETTI, SAIPEM, and TECHNIP, QATAR PETROLEUM, QATAR SHELL GTL.
- Analyzed CRITICAL Piping Systems, FPSO, FPSO-GRE, GRE, and GRE-BURIED.
- Piping Engineering/design jobs for Various Indian & International Clients.
- Used tools such as Plant Space-3D, Cloudworx, Caesar-II
- Extensive vendor and client co-ordination
_______________________________________________________________________________________

Formosa Petrochemicals, Taiwan (Nov'04 to Apr'05)
Piping Stress / Support Lead

- Involved in stress analysis of Cryogenic piping systems using SIMPLEX-II Program.
- Detailed Support engineering activities for Transfer/Process Critical/Cryogenic Lines.
- Preparation of datasheets for Springs, Bellows & Flexible Hoses.
_______________________________________________________________________________________

OPTI Canada Inc, Canada (Feb'04 to Nov'04)
Piping Design Area Lead

This is a joint venture assignment between OPTI Canada Inc, & NEXEN to produce Premium Synthetic Crude using SAGD (Steam Assisted Gravity Distillation).
- As consultant in FLUOR Corporation, involved in basic design of piping systems pertinent to the plant called "ORCRUDE",
- Thorough study and Implementation of Modularization and dressed vessel concepts, finalizing nozzle & platform orientations,
- Vendor drawing reviews and Coordination with other departments.
- Reviewed piping systems using Intergraph's Smart Plant Review and recommended solutions for stress related problems.
_______________________________________________________________________________________

SHELL, Canada (Nov'03 toFeb'04)
Piping Design / Support Engineer

This is a low Sulphur Project (Montreal & Scotford)

- As Stress and Design coordinator involved in stress analysis of piping systems using Autopipe,
- Review of basic designing of critical piping systems to get out of stress issues providing optimum solutions using Smart Plant Review and PDS.
_______________________________________________________________________________________

Indian Oil Corporation Ltd, India (Sep'03 to Nov'03)
Piping Stress/Lead-Support Engineer

It was an expansion project for Hydrogen Generation Unit.

- As Piping Stress/Support Engineer, Representing L&T Chiyoda, involved in Static and Dynamic analysis of critical Piping Systems and led a team of engineers for all support engineering activities.

_______________________________________________________________________________________

Thai Olefins Company, Thailand (Apr'03 to Sep'03)
Lead-Support Engineer

This is a Cryogenic Process Expansion Project for Thai Olefins Company and a collaborated project between Chiyoda Corporation, Japan and L&T-Chiyoda.

- As a consultant for L&T CHIYODA, involved in Stress analysis & leading Support team for various design areas, include process equipments, Furnaces and Cryogenic piping systems.
- Checking and reviewing of IFC Isometrics for Pipe supports and stress analysis.
_______________________________________________________________________________________

SYNCRUDE OILSANDS PLANT, Alberta. (Sep'01 to Apr'03)
Upgrader Expansion Project, COKER Unit.
Piping Design Area Lead & as Stress Engineer

It is an OIL SAND Refinery project for EXXON MOBILE, is engineered by UE-1 Team, FLUOR-India was engineering for the World largest COKER Unit.

- As Lead Engineer – Design for Over Head Condenser Area, responsible for PDS Design of Equipments and piping systems associating over 23 exchangers, 5 Vertical vessels,12 Pumps (Centrifugal pumps, Reciprocating pumps, Turbine driven pumps), 3 Collection drums and associated Rack Area.
- Leading a group of 5 designers for Vendor drawings review, study and implementation of modularization concepts, Dressed vessel concepts, Equipment layout Development based on module concepts, PDS Modeling, Support Engineering, ISO Extraction, Isometric checking activities. Close co-ordination with Stress and structural team.
- Used CAESAR-II Ver.4.30 for Stress Analysis of process/layout critical lines
- Actively involved in Flange Leakage Analysis of Process Critical lines, Slug Flow Analysis and Datasheets preparations for Springs & Bellows
- Recognized for outstanding Design and Stress Analysis efforts.
_______________________________________________________________________________________

SHELL, Canada (Jun'01 to Sep'01)
Piping stress Engineer

This is an Oil sands Refinery Project. As a member in stress analysis team, involved in stress analysis of piping systems connecting to Pumps, Air cooler & Exchangers using AUTOPIPE.
_______________________________________________________________________________________

IOCL Barauni, India. (Jun'00 to May'01)
Sulphur Recovery Project,
Piping Design Area Lead & as Stress Engineer

- As Lead for Design area "AMINE RECOVERY UNIT" at Engineering Client office-BHPV Ltd., Vizagapatnam, Leading a team of 2 engineer and three designers for Detailed Engineering of piping layouts handling 2 strippers,4 nos of associated reboilers,15 exchangers,2 drums,10 Pumps,2 amine storage tanks,1 Air cooler & Piping systems including jacketed piping, using Intergraph's software PDS;
- PDS modules versed, Viz. Pipings and Equipments modeling, Interference Checking & Rectifications,
- Extraction of GADs/Isometrics & Stress analysis neutral files generations. Logical and detailed support markings.
- For this project I was inducted by client side as STRESS Expat for reviewing and Detailed Stress analysis for lines associated with Strippers & Reboilers, Air coolers, Pumps, Tanks and jacketed piping using CAESAR-II Ver-4.20 at BHPV-Vizag, Involved in Preparing datasheets for springs and bellows.
_______________________________________________________________________________________

IOCL, Mathura, India. (Mar'00 to Jun'00)
Sulphur Recovery Unit Project,
Piping Design Engineer

- PDS Modeling of various types of Equipments, Columns, Reactors, Pumps etc., & Piping systems
(Including jacketed piping) for SRU Blocks.
_______________________________________________________________________________________

BALCKE DURR Gmbh, Germany (Feb'99 to Mar'00)
Phalic Anhydride plant in Romania
Lead Piping Stress and Support Engineer

- In the team as a Piping Stress Engineer, Responsible independently for Stress analysis of all critical lines in Oxidation Area of the plant. Detailed modeling of bellows, exchangers, columns using CAESAR-II. The stress systems and support detailing cleared are over 35 nos, which include about 200 lines.
- The systems include Jacketed Piping (Con., Dis.Con,) Transfer lines, air-coolers, safety valve lines, Pump suction and discharge Lines, Steam and Condensate lines.
- Preparation of Data sheets for spring hangers, Bellows (including jacketing and jacketed bellows) & Flexible Hoses.
_______________________________________________________________________________________

Reliance Petroleum Ltd., India. (Dec'98 to Jan'99)
Lead Piping Stress & Support Engineer

- Stress analysis and value engineering for 102" Flare line. Preparation of stress isometrics and support markings.
_______________________________________________________________________________________

Mitsui Babcock Energy Ltd., (May'98 to Dec'98)
Phalai power plant-Vietnam
Piping Stress & Support Engineer

- This is basically a boiler allied piping called"Balance of plant piping".
- Actively involved in Stress-packages preparation, includes Detailed Stress analysis, Support Engg., Checking of fabricated Isometrics and bill of materials for systems such as soot blower lines, fuel oil systems and cage drains, comprising of about 20 systems of 180 lines. Detailed support engineered for over 800 supports.
_______________________________________________________________________________________

Mitsui Babcock Energy Ltd., (Apr'98 to May'98)
Piping Stress Engineer

- Modeling and analysis of hot-oil piping systems using AUTOPIPE
_______________________________________________________________________________________

Haldia Petrochemicals, India (Sep'97 to Apr'98)
Stress Engineer Trainee

- Stress Analysis of piping systems connected to air-coolers, fired heaters, safety valves, pump suction & discharge nozzles, steam and condensate lines. Flange leakage analysis for process critical lines. Involved in taking Bill of materials& Support engineering activities
_______________________________________________________________________________________

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