Resume - Very good experience in the mechanical maintenance of various oil fields, gas c...

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Resume #8863

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SUMMARY OF QUALIFICATIONS:
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Bacholar of Engineering ( Mechanical ), apssed out in May 1981 from Madras University, India.
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OBJECTIVE:
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To achive a better position in Planning and Scheduling. To provide the expertise in planning and scheduling to the company to achive the optimum utilisation of available resources, with minimum down time.
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WORK EXPERIENCE:
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12.07.2000 Till on date. Zakum Oil Development Company, ( ZADCO) Abudhabi. Planning Engineer

09.05.98 04.07.2000 Qatar Liquefied Gas Company Ltd, Qatar. (Secondment by M/S.London Bridge Engg.) Planning & Costing Engineer

06.02.92 20.02.98 Abu Dhabi National Oil Company, Ruwais Refinery, Abudhabi. Maintenance Planner

04.03.89 02.08.90 IMCO, Kuwait Under Maintenance contract of KUWAIT OIL Company, Kuwait. Maintenance Planning Engineer.

15.07.87 30.01.89 KREMENCO, Kuwait under Maint. contract of Kuwait National Petroleum Company, Mina-al Ahmadi, Kuwait. Plant Maintenance Engineer.

12.03.86 14.07.87 EPIC Instruments Incorporation Kuwait under Maint contract of Kuwait National Petroleum Company, Mina-al Ahmadi, Kuwait. Senior Maintenance Technician.

20.08.84 11.03.86 Bharat Petroleum Corporation Ltd. (Refinery), Bombay. Mechanical Officer

Aug. 81 JULY 83 Southern petrochemicals industries corporation Ltd., Tuticorin, Tamilnadu. Maintenance Engineer

PLANNING ENGINEER (ZADCO, ZIRKU MAINTENANCE SUPPORT)
1) Implementation of MAXIMO, CMMS( Computerised Maintenance Management Systems).

2) Involved in Stock value optimisation program. Identify non-moving spares for long time and deleting or take suitable action as per recommendation with the end user. Identify high cost items, which are non-moving or slow moving and transfer them to asset store.

3) Prepare SPIR. Prepare two years operation & maintenance spares for the new projects. Liaise with Commercial department during the process of PR, like ITT, Technical clarifications, Technical evaluation, till the material delivered.

4) Prepare PM programs, schedule and implement.

5) Prepare detailed bar chart for major maintenance jobs, projects and shutdowns. Close co-ordination and follow up to prepare S-Curve for progress monitoring.

6) Prepare annual budget for the department, prepare budget forecast and budget control. Prepare variance analysis.

7) Prepare AFE for the budgeted items and prepare completion AFE once the job is completed.

8) Assist maintenance personnel to implement maintenance policy & procedures.

9) Assist in establishing, the BOM (Bill of materials) required for major shutdowns and overhauls.

10) Prepare statistical analytical reports, charts as required for maintenance performance measures.

11) Develop Tender documents and issue tenders to pre qualified contractors (Both local as well as international contractors / vendors ). Use Company established standard contract terms and specific contractual terms applicable to the particular job.
12) Co-ordinate with the job officer and the Tenderers for the technical clarifications and site visits.
13) Co-ordinate with the job officer to carryout the Technical evaluation.
14) Open the commercial bids for the technically qualified contractor / vendor.
15) Obtain the Tender Board / Management approval as per the DOA. (Delegation of Authority).
16) Administration of the contract. Create variation orders, if required. Follow up the schedule of payment. Make sure the correct financial account codes are followed up. Evaluation of contractor's performance.
17) Actively involved in the following Task Forces: Maintenance Management Task force, Commercial Strategy For Spare Parts Management and Commercial Strategy for Service Orders.

18) Train the incoming UAE Nationals: -on the job & classroom training.

PLANNING & COSTING ENGINEER (QATAR LIQUEFIED GAS COMPANY LTD)

1) Participate in preparation of Shutdown Master plan schedules. Planning using Primavera-P3, scheduling and progress monitoring. Working in CMMS system SAP R/3.

2) Develop internal procedures for planning & scheduling in-house engineering works. Assist Engineers in the division in the preparation and updating of in-house schedules.

3) Measure the progress of projects and report the variances. Contract management using Primavera Expedition 5.1.

4) Review tender schedules and provide technical input in tender evaluation. Review and approve Contractor's schedules and progress measurement methodologies. Progress monitoring of Contractor's project schedules and to report the variances.

5) Prepare Project master schedules using Primavera -P3 (for Windows) software, for Facilities Modifications to support internal project justification and Contract tender invitation.

6) Prepare the Division monthly and yearly plans and works schedules and maintains updates.

7) Prepare cost estimates for Facilities Modifications.

8)Review contractors invoices and prepare variance analysis –(Budget Vs. Actual). Maintains cost control on all expenditures related to contract services. Reviews and certifies all invoices including backup documents, e.g. timesheets, progress report, etc., Maintains proper record of financial commitments on each contract and highlights to management any variances with suggestions of corrective action. Review all additional claims from contractors and discusses with contractors for possible rejections as per contractual terms.
9) Liaises with Engineers/Section Heads in Engineering department to prepare Tender package for contracting out Facilities Modifications. Participates in all activities of tender preparation, site visit of the Bidders and bid evaluation up to the stage of contract agreement. Participates in progress review meeting with contractors for monitoring periodically the performance and suggests corrective steps in case of deviation from agreed schedules.
10) Participate in preparation of annual Capital budget submissions for the Engineering Services section. Duties involve collecting data from all engineers, reviewing the same for providing data for contract services.

MAINTENANCE PLANNER (ABU DHABI NATIONAL OIL COMPANY):

¨ Worked in TEROMAN CMMS system. Maintains equipment history cards in TEROMAN for critical equipment with detailed list of spare parts consumed. Check the availability of spare parts for future usage after major overhaul of critical and non-critical equipment. Reorder or instruct the Warehouse to maintain the inventory through MMS-9000/AGMICS.
¨ Prepares detailed overhaul report / failure analysis report with necessary recommendations and observations.
¨ Maintains cost control on all expenditures related to contract services. Reviews and certifies all invoices including backup documents, e.g. timesheets, test certificates, etc., Maintains proper record of financial commitments on each contract and highlights to management any variances with suggestions of corrective action. Review all additional claims from contractors and discusses with contractors for possible rejection per contractual terms.
¨ Maintains cost control by monitoring the Maintenance Department Budget, reviews the monthly variance reports. Discusses with Section Head to clarify any abnormalities in posting the cost. Prepares various reports on actual performance against budget highlighting action for controlling the cost. Prepares adhoc reports for management information.
¨ Maintains up-dated data for all expenditure of the Department for preparing various Management information reports, reviews performance indices in relation to various audit reports.
¨ Liases with Engineers/Section Heads in maintenance department to prepare detailed specification/ workscope for contracting out certain activities. Participates in all activities of tender preparation, site visit of the Bidders and bid evaluation up to the stage of contract agreement. Assists Section Head in preparation of detailed post shutdown report.
¨ Planning, preparation and scheduling of specific modular or major turnarounds maintenance activities. Includes follow-up with Operations personnel for coordination of maintenance works prior to scheduling and control of backlog work. Follows-up on the schedule maintenance by visits to assigned areas to ensure work progresses according to planned programs.
¨ Developed PM Programs, plan & schedule and revise the frequency & activities, for various type of Stationary and Rotating Equipment.
¨ Reviews annual requirements for contract labour / special equipment / manpower hire for specific maintenance jobs and any plant emergencies. Analyse own manpower, equipment and those from other operating centers and ADNOC affiliated companies to ascertain detailed needs to be acquired from outside agencies. Initiates necessary documents for obtaining management approval and thereafter prepares telex of indent, short term agreements for labour / equipment / services hire.
¨ Participates in preparation of annual budget submissions for the maintenance function. Duties involve collecting data from Maintenance Department Section Heads, reviewing the same for providing data on expected man-hour requirements, spare parts, consumable, use of external specialist / contract services, etc. Prepares detailed justification for proposed expenditures with relation to historical data. Participates and assist the Planning Section Head in the budget review exercise and carries-out the necessary revision / updating.
¨ Maintains and updates contractors performance data, cost data for future reference. Initiates timely action for revalidation / renewal of contract agreement. Exercises control over implementation of body shop contract ensuring mobilization of personnel as per contract and organizational needs. Liases proper safety orientation of contractor personnel prior to start of work at site, monitors performance of personnel and suggests timely action for demobilization, etc.
¨ Involved in TQM Circles, Bench Marking Study & SOLOMON SURVEY.
¨ Involved in Maintenance Management System Audits, Computerization of PM programs.
¨ Planning, Scheduling using 'TEROMAN ' and close follow up of:
a. Daily Maintenance jobs b. Shutdown Maintenance jobs - Major/Minor c. Modification jobs.
¨ Preparation of Bar Charts and updating them using PRIMAVERA (P3) for Windows. Familiar with CPM/Pert Charts; Monitoring of Project / Shutdown progress using 'S' curves.
¨ Familiarity with Computers:
a. M.S.Project, Primavera (P3) for Windows, Expedition 5.1
b. Teroman c. AGMICS
d. Frame Work III, Harvard Graphics, DBase III, Freelance Graphics, FORTRAN, Lotus - 1,2,3, Basic.
e. Microsoft Excel 7.0
¨ Train the incoming UAE Nationals: -on the job & class room training.

PLANNING ENGINEER - KUWAIT OIL COMPANY (KOC) - KUWAIT:

Worked in the Computerised Maintenance Management Services of KOC, Kuwait. Worked in CREOLE CMMS system.
¨ Developed PM Programs for various type of Stationary and Rotating Equipment, Associated with oil field Gas gathering centers and booster stations.
¨ Prepared major overhauling procedures of various types of Gas Turbines like:

- Ruston Gas Turbines, Model No. TB 5000, TA-1250, TA-1500 and TA-1750.

- General Electric Gas Turbines, Model No. 5332B and 5262A.

- Rolls Royce Avon Gas Generators - Model No. 76G and 101G.

- Dresser France Power Turbines - Model No. DJ125 and DJ160.

- Solar Gas Turbines - Model No. T-4002.

¨ Prepared major overhauling procedures of different types of Gas Engines like:

- Cooper Bessemer - Model No. C.B. GMWA-8.
- Caterpillar Gas Engines/Diesel Engines - Model - D379, G379, G353, G399.

¨ Prepared major overhauling procedures of different types of Centrifugal Compressors, like:
- Dresser Clark Model No. 755 B9.
- Dresser France - Model No. 755 B8-4, 747 B9-7, 3M3-2, 3M8-5.

¨ Prepared major overhauling procedures of different types of Pumps, Reciprocating Air Compressors and other Stationary Equipment.
¨ Spare parts planning and bill of materials for those P.M. jobs and major overhauls.
¨ Manpower Planning.
¨ Allotting site numbers & equipment identification numbers for various types of equipment, associated with the oil field.

EPIC INSTRUMENTS INCORPORATION - KUWAIT & KERMENCO - KUWAIT
(KUWAIT NATIONAL PETROLEUM COMPANY - MINA AL-AHMADI):

- Running Maintenance and Shutdown Maintenance of 3X560 MMSCFD Natural Gas Plant.

- Overhauled propane compressor of 27,000 KW capacity of M/S. DEMAG, West Germany, Drive extraction turbine of Turboyodyne - U.S.A.

- Good experience in the maintenance of Pumps, Steam Turbines, Heaters, Reboilers, Vessels, Columns and Towers associated with Gas Plant.

- Running maintenance and shutdown maintenance of high pressure boilers of 900 PSI & 820 Deg. F. at 6 X 180 Tons/Hr. Capacity make of Lentzes Ferdinand - West Germany & Mitsubishi, Japan.

- Good experience in the trouble shooting and overhauling of various types of Governors like UG-8L, TG10, PSG, SG, PG-PL.

- Running and shutdown maintenance of high-pressure B.F.W. Pumps, Instrument Air Systems and Paxman Diesel Fire Pumps of 1500 HP, D.M. Water Plants.

- Running maintenance and shutdown maintenance of Multistage Flash Evaporators (19 Stages) for water desalination plants of 4 X 1,000,000 Gallons/day of Sumitomo Heavy Industries, Japan.

BHARAT PETROLEUM CORPORATION LIMITED, BOMBAY, INDIA:

- Condition Monitoring of Refinery Process Equipment, Conversant with the usage of IRD 811, IRD 880, IRD 308, TK 80, IRD 350 and SPM for vibration monitoring and vibration analysis of various rotating equipment.

- Trouble shooting and overhauling of various types of Rotating Equipment in the Refinery such as Wet Gas Compressor and Process Air Compressor of F.C.C.U. - Turbine - Siemens and Compressor - Nuovo Pignone. Erection and commissioning of 550KW steam turbine of M/S. K.K.K., West Germany.

SOUTHERN PETROCHEMICAL INDUSTRIES CORPORATION LIMITED (SPIC)
TUTICORIN, INDIA:

- Mechanical maintenance of Ammonia, Urea, Sulfuric Acid, Phosphoric Acid and Diammonium Phosphate Plants.

- Trouble shooting and overhauling of various types of Rotating Equipment like Steam Turbines, Centrifugal Gas Compressors, Reciprocating Compressors and various types of pumps.

- Overhauled syntheses Gas Compressor of 22,000 KW Capacity of M/S. Clarke USA make. Drive extraction turbine of Nuovo Pignone.

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EDUCATION & CERTIFICATION:
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B.E. (MECHANICAL) PASSED IN 1ST CLASS IN 1981 (UNIVERSITY OF MADRAS, INDIA).

REGISTERED ENGINEER IN KUWAIT ENGINEERS' SOCIETY.
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