Resume - Mechanical Engineer with 16 years experience in Saudi Arabia, Abu Dhabi, Malaysi...

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Resume #67883

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Summary
Mechanical Engineer with 16 years experience in Saudi Arabia, Abu Dhabi, Malaysia, and India. Working in Oil and Gas Industry and Power Plant Construction / Commissioning and Maintenance.
Good working knowledge of ISO 9000 Series and Contractual Standards.

Educational Qualifications
Diploma in Mechanical Engineering 1990 State Board of Technical Education, Tamilnadu, India
Bachelor of Science Degree (Information Technology) Annamalai University, India (Pursuing. Currently doing Final Year)

Training Undergone
ISO 9000:2000 Series Lead Auditor Course from Lloyds Register Quality Assurance, India
Diploma in CAD (AUTOCAD 2000)
ASNT - Level 2 Certificate in Penetrant Testing (PT), Magnetic Particle Testing (MT), Radiographic Testing (RT) and Ultrasonic Testing (UT)

Computer / Software Languages Proficiency
MS Word, MS Excel, MS Power Point, MS Access
C++, JAVA, Oracle, Visual Basic 2006, HTML, DHTML, Java Script, VB Script

CAREER AND ACHIEVEMENTS
July 2002 to present
Contracts / QA Engineer, Resource Science Arabia Limited, Saudi Arabia.
Khafji Joint Operations (a joint venture of Saudi Aramco and Kuwait Gulf Oil Company)
Saudi Arabia.

* Drafted the tender documents (FOA (Form of Agreement), Contract Sections and its Attachments) for the Contracts executed under the Department. (Contracts executed: "QA/QC Services for Capital Projects", "Third Party Inspection Services")
* Drafted the ITBs (Instructions To Bidders) for the Contracts.
* Ensured the accrual of budget required for the Contracts to be executed and estimated the Lump Sum "Not-To-Exceed Value" (Ceiling Value) of the Contracts accordingly.
* Reviewed the existing Contractual Unit Rates and collected the prevailing Industrial Standard Unit Rates then for the types of Contracts to be executed.
* Concluded in consultation with Senior Authorities on the optimum Unit Rates that could be offered for the Contracts.
* Formulated the template depicting schedule of expenditure through the tenure of Contracts with respect to the Unit Rates concluded at and to be within and matching to the "Not-To-Exceed Value" estimated.
* Initiated and completed the administrative formalities required for the approval for the execution of Contracts from Senior Management.
* Determined the potential bidders and finalized the Bid Slate (List of selected Bidders) for the Contracts. Arranged for the approval of the Bid Slate by Senior Management.
* Arranged for the Invitation of Tenders to be sent to the bidders listed in the approved Bid Slate.
* Arranged for the Job Explanation Meeting for the Contracts in coordination with other parties involved.
* Drafted and finalized the BEP (Bid Evaluation Procedure) with its Attachments (depicting the point awarding system to determine the grade of Bidders), which to be followed for the evaluation of the Bids.
* Clarified the queries of Bidders during the Bid Period and provided the additional information to Bidders as deemed necessary for bidding.
* Receipt of the bids in two sealed envelopes, one for the Technical Bid and the other for Commercial Bid as required by practice.
* Evaluated the Technical Bids and short listed the Bidders who are found technically qualified for the performance of the Contracts.
* Presented the recommendations on the short-listed Bidders to the Tender Committee for the approval and for acceptance to start evaluation of the Commercial Bids of the technically qualified Bidders.
* Evaluated the Commercial Bids utilizing the same template formulated to estimate the Company's "Not-To-Exceed" Contract Value.
* Determined the Successful Bidder, Commercial Bid of whom closely matched and/or within the allowable tolerances to the Company estimated "Not-To-Exceed" Contract Value.
* Rejected the Bidders, Commercial Bids of whom were found exorbitantly high and whose Commercial Bids are found to be "Low-Ball Bids" (Commercial Bids that are very lower than the minimum limit). Informed formally the Bidders rejected thus stating the reasons on the dismissal of their Bids.
* Recommended to the Tender Committee of the Successful Bidder and arranged for the approval to award the Contracts.
* Arranged the mailing of "LOI (Letter Of Intent)" to the Successful Bidder.
* Arranged the sign-up of the Contract with fulfillment of formalities such as the submission of Performance Bond, Income Tax Certificate etc. from Contractor.
* Prepared, processed and issued SOs (Service Orders) to Contractors according to the workloads prevailed and in line to the Contractual Unit Rates.
* Monitored the contractor's activities during the execution of activities for their adherence to Service Order and other Contractual Terms & Conditions (Routine activity).
* Reviewed and approved primarily and routed the Monthly Invoices of Contractors for further processing and payment (Routine activity).
* Amended and extended the Contracts as and when the situations prompted so.
* Prepared various QA Procedures required for the department activities.
* Reviewed numbers of QA/QC Procedures of the EPC Contractors working for the Company and recommended the corrections/revisions to be made.
* Reviewed and commented the Quality Manuals of the Manufacturers and verified for the compliance to ISO 9000 requirements.
* Reviewed and commented the QC Plans/ITPs (Inspection & Test Plans) of the EPC Contractors to verify their compliance to the Company QC and Inspection level requirements.
* Prepared and finalized Company approved Vendors Lists.
* Prequalified numbers of Vendors proposed by EPC contractors for project specific purposes that are advantageous to the Company's interests.
* Evaluated the proposals for utilizing new Vendors and commented on the findings/requirements.
* Recommended the approval of a number of new Vendors those found fulfilled the Company requirements.
* Updated the Company Approved Vendors List in predetermined intervals with addition/deletion of Vendors.
* Conducted Vendors Site Audits at the facilities of new Vendors.
* Prepared the Vendors Site Audit Report for the facilities audited and presented the recommendations for approval/rejection of the Vendors based on the Audit Findings.

May 2000 to Aug 2001
Mechanical Supervisor
Al-Jaber Energy Services, Abu Dhabi, UAE
Project: Borouge Petrochemicals Project
EPC Contractor: Alliance Bechtel - Linde
Owner: Borouge / ADNOC, UAE

* Erected various Steel Support Structures for the Petrochemical Processing Equipments such as Compressor Building, Pump Rooms, Reactor Building, and Cold Box Support Structure etc.
* Erected Pipe Racks, Pipe Supports, Structural Steel Platforms, Walkways, Gratings, Davits for Columns and miscellaneous structural items.
* Erected 100m high Flare Support Structure.
* Executed various modifications on the erected Structures to suit the changes proposed as and when required.

Dec 1998 to Jan 2000
Mechanical Engineer
Equator Engineering Sdn. Bhd., Malaysia
Project: SSAA Power Station - Phase 3 (2 X 500MW Thermal Power Boilers)
EPC Contractor: Toyo Engineering Corporation, Japan
Owner: Petronas, Malaysia (Aromatics Malaysia Sdn. Bhd.)

* Erected eight (8) numbers of Heaters (Furnaces) of various magnitudes and size for all Process Areas of the Aromatics Project.
* Supervised the refractory installation for the Furnace Walls, Chimneys and other sections of the Heaters for the use of correct type of the Refractory Cement recommended by the Project Specs.
* Transported the parts of the Heaters from the Refractory Installation Lay-Down areas to the Project Site.
* Ensured the safety and precautionary measures to be fulfilled for the transports.
* Installed the Coils for various sections of the Furnaces viz. Convection and Radiant Sections.
* Installed the Burners of the Heaters.
* Erected the Support Structures for Heaters.
* Erected the Chimney Stacks for Heaters.
* Executed various modifications on the Heaters according to the Project requirements.

Jul 1998 to Dec 1998
Mechanical Engineer
Equator Engineering Sdn. Bhd., Malaysia
Project: SSAA Power Station - Phase 3 (2 X 500MW Thermal Power Boilers)
EPC Contractor: IHI (Ishikawajima Harima Heavy Industries Ltd.), Japan
ESP Supplier: SHI (Sumitomo Heavy Industries), Japan
Owner: Tenaga Nasional Berhad, Malaysia

* Erected two (2) units of ESPs (Electro Static Precipitator) for 2 X 500 MW Power Boilers.
* Erected the Support Structures for ESPs.
* Erected CEs (Collecting Electrode) and DEs (Discharge Electrode) of the ESPs.
* Aligned the CEs and DEs to be within the Tolerance and offered Inspections to the EPC contractor and Client Representatives for clearance.
* Erected the Hoppers and Silos for the ESPs.
* Installed and aligned the Hammering Systems for CEs and DEs.
* Conducted the Pneumatic Test for the ESPs.
* Erected the Isolation Dampers for ESPs.
* Installed the Ventilation Piping System for the ESPs.

Aug 1997 to Jul 1998
Mechanical Engineer
Equator Engineering Sdn. Bhd., Malaysia
Project: SSAA Power Station - Phase 3 (2 X 500 MW Steam Turbine Generators)
EPC Contractor: TBV, UK
Turbine Supplier: GE (General Electric), USA
Owner: Tenaga Nasional Berhad, Malaysia

* (See below the Career & Achievements).

Jun 1995 to Jul 1997
Mechanical Supervisor
Engenius Erectors Private Ltd., India
Project: Kaiga Atomic Power Project (2 X 236MW Steam Turbine Generators)
EPC Contractor: BHEL (Bharath Heavy Industries Ltd.), India
Turbine Supplier: BHEL (Bharath Heavy Industries Ltd.), India
Owner: NPC (Nuclear Power Corporation of India Ltd.), India

* (See below the Career & Achievements).

Jun 1990 to Dec 1992
Mechanical Fitter
Engenius Erectors Private Ltd., India
Project: NLC Thermal Station No. 2 (2 X 210 MW Steam Turbine Generators)
EPC Contractor: BHEL (Bharath Heavy Industries Ltd.), India
Turbine Supplier: BHEL (Bharath Heavy Industries Ltd.), India
Owner: NLC (Neyveli Lignite Corporation Ltd.), India

Career for the above three Projects are as:
* Erected two (2) units of 500 MW, two (2) units of 236 MW and two (2) units of 210 MW Steam Turbine Generator Sets for the Clients Tenaga Nasional Berhad - Malaysia, Nuclear Power Corporation of India and Neyveli Lignite Corporation Ltd., India. Typical activities of which includes:
* Marked out the Axis of TG (Turbine-Generator) Sets and other datum lines for the foundation and Auxiliary Equipments.
* Installed, aligned and grouted the Sole Plates for the TG Set Outer Casing Packers.
* Matched (Blue Matching) the surfaces of the Packers with those of the Sole Plates and of the Outer Casing and installed the Packers.
* Installed and aligned the Pedestals for the HP (High Pressure) Cylinder and Generator of the TG Sets.
* Installed and aligned the HP Cylinder, LP (Low Pressure) Cylinder's inner and outer casings (Bottom Halves).
* Made coordination with the Condenser and Piping Erection Teams during critical activities such as welding of condenser Dog Bone (Expansion Bellow) Joints and welding of Pipe Lines with the Nozzle Openings of TG Sets for any variations observed in the alignment and for the execution of such critical activities in controlled conditions.
* Installed and aligned the Bottom Half Diaphragms (Fixed Blades) of LP Cylinders.
* Measured the Flow Path Readings of Diaphragms and Turbine Rotors and checked for its matching with those of the Workshop Readings and coordinated the results to the Site Representatives of the TG Suppliers.
* Installed and aligned the Generator Stator of the TG Sets.
* Installed and aligned the Bearings for Rotors of LP Cylinder and Generator of the TG Sets.
* Screwed (Instatement) up the Rotors into the Stators of the TG Sets.
* Installed the Rotors of the LP Cylinders onto the Bottom Half Casings of TG Sets.
* Installed the Barring (Turning) Gear for the TG Sets.
* Aligned the Shafts of the HP, LP and Generator Rotors of TG Sets.
* Boxed up (Installation of Top Half Diaphragms and Casings) the LP Cylinders.
* Checked the alignment of Rotor Shafts and coupled the Rotor Shafts.
* Flushed up the Bearing Lub Oil Pipe Lines of TG Sets.
* Barred up the TG Sets.
* Assisted in the pre-commissioning and commissioning crew during commissioning activities.

Sep 1994 to Jun 1995
Mechanical Supervisor
Engenius Erectors Private Ltd., India
Project: Reliance Petrochemicals (1 X 30 MW Gas Turbine Generator)
EPC Contractor: BHEL (Bharath Heavy Industries Ltd.), India
Turbine Supplier: BHEL (Bharath Heavy Industries Ltd.), India
Owner: RIL (Reliance Industries Ltd.), India

* Erected one (1) unit of 30 MW Gas Turbine Generator Set for the Client Reliance Petrochemicals Ltd. – India, achievements of which includes:
* Marked out the Axis of GTG (Gas Turbine-Generator) Set and other datum lines for the foundation and Auxiliary Equipments.
* Installed, aligned and grouted the Sole Plates for the Gas Turbine and Generator Compartment Packers.
* Matched (Blue Matching) the surfaces of the Packers with those of the Sole Plates and of the GTG Compartments and installed the Packers.
* Installed and aligned the Gas Turbine Compartment onto the Foundation Packers.
* Installed and aligned the Generator Compartment onto the Foundation Packers.
* Installed the Barring (Turning) Motor (Prime Mover) for the TG Sets.
* Matched (Blue Matching) the surface of the Load Reduction Gear with that of the Gas Turbine's Load Reduction Gear Pedestal.
* Installed the Load Reduction Gear onto the Gas Turbine's Load Reduction Gear Pedestal.
* Aligned the Shafts of the Gas Turbine, Load Reduction Gear and Generator Rotor of the GTG Set.
* Coupled the Shafts of the Gas Turbine, Load Reduction Gear and Generator Rotor of the GTG Set.
* Flushed up the Bearing Lub Oil Pipe Lines of GTG Sets.
* Assisted in the pre-commissioning and commissioning crew during commissioning activities.

Feb 1993 to Feb 1994
Mechanical Supervisor Apprentice (Indian Government Sponsored)
Madura Coats Ltd., India
Equipment Suppliers: Skoda Ltd., Czechoslovakia & Kirloskar Brothers Ltd., India

* Operated one (1) unit of 610 KW and five (5) units of 200 KW DG (Diesel Generator) Sets for the Power Supply needs of the Textile Mill (Madura coats Ltd.).
* Maintained routinely the DG Sets as per the Manufacturer's recommended Maintenance Schedule.
* Successfully carried out the Break Down Maintenance upon encountering adverse working conditions of DG Sets.
* Successfully overhauled three (3) units of 200 KW DG Sets during the tenure of employment.
* Successfully operated and maintained the Cooling Towers of DG Set Cooling Water.
* Operated and maintained the Air Compressors and Pump Rooms meant for the supply of Water and Compressed Air to the various sections of the Textile Mill.
* Operated and maintained the Humidification Plan

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Brief Description

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DOCUMENT CONTROLLER

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Accountant Objective: To be a part of a professional organisation, work for the progress of the company, as well as for self development.

I have special ability to work methodically and accurately under pressure and meet deadlines. I have ability in human resource management and acquiring sound degree of interpersonal managerial skills and work as a part of team.

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