Resume - CSWIP 3.1, ASNT level II in RT, UT, MT and PT, ISO 9000:2000 Lead Auditor

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Resume #12022

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DATE OF BIRTH: 30th April 1975.
NATIONALITY: Indian.

LANGUAGE KNOWN: English, Hindi, Telugu.
MARITAL STATUS: Married.

EDUCATIONAL QUALIFICATION:
Bachelor of Technology degree in Mechanical Engineering from Nagarjuna University, Andhra Pradesh with first class in 1996.

PROFESSIONAL EXPERIENCE: Over 7½ years of experience in Quality Control, Quality Assurance services, EPC Project management & certification, welding, inspection and product certifications with organizations of international repute.
From Oct'01 - till date: Working as Surveyor with ABS Industrial Verification (India) Pvt. Ltd a group company of American Bureau of shipping one of third party inspection & certification, ISO and consulting services provider.
From Mar'98 – Aug'01: Worked as an executive engineer with Larsen & Toubro Limited, E&C Division – Oil Gas & Special Projects a leading EPIC and turnkey projects company in offshore, oil and gas industry.
From Sep'96 - Mar'98: Worked as a mechanical engineer with Nirmal Industries, Mumbai a valve manufacturing company into chemical, refineries, petrochemical industries.

PROFESSIONAL QUALIFICATION / TRAINING:
* TWI Certified Welding Inspector CSWIP 3.1 valid till 2008.
* ASNT Level II in RT, UT, MPT, LPT.
* Certified ISO 9000: 2000 QMS Lead auditor.
* Certified ISO 14001: 1996 EMS internal auditor.

OTHER SHORT TERM COURSES:
* Attended course in awareness and implementation of OSHAS 18001.
* Attended welding inspection and NDT training course at WRI, BHEL, Tiruchirapalli.
* Attended STCW training in PST, FPFF, and EFA.
* Vocational training in MIDHANI, Hyderabad.

EXPERIENCE SUMMARY:
From Aug'2001 to present: ABS Industrial Verification (India) Pvt. Ltd.
A. Project management and certification (offshore and onshore):
1. Cambay Onshore Facilities Modification Project of M/s. Cairn Energy India Pty Limited:
Surveyor / resident inspection engineer for third party certification of on shore terminal project consisting of additional liquid handling facilities, hydrocarbon due point control, propane storage and refrigeration packages at CEIL Laxmi onshore terminal, Surat.
2. N11 & N12 project – Oil & Natural Gas Corporation Limited:
Surveyor on board offshore barges and at fabrication yard for third party inspection & certification of N11 & N12 jackets, platforms installation, sub-sea pipelines, risers, and associated topside modifications at ONGC Mumbai high offshore.
3. Laxmi onshore terminal project – Cairn Energy India Pty Limited:
Surveyor for third party inspection and certification of CEIL Laxmi onshore terminal project consisting of gas gathering station, piping and condensate tanks at Surat.
4. NC6, NC8 projects – GWSSB:
Surveyor for certification of pipe laying, welding and mechanical equipment of Narmada Canal water pipelines projects, Gujarat.
Nature of duties: Witness / review inspection of following
* Approval of procedures, quality control plans of variety of contractors.
* WPS, welder qualification tests for variety of materials and processes.
* Product inspection and certification at vendor premises and audits.
* Stage wise inspection activities. i.e. fit up, weld visual, installation checks of equipment, vessels, pumps, piping, structural fabrication and erection, etc…
* Inspection of sub-sea and cross country pipelines and GRE piping.
* Witness / review of NDT i.e. RT, UT, MPT, LPT and post weld heat treatment.
* Installation of N11 & N12 Jackets, conductors, decks, riser clamps and riser installation, riser guard and boat landing installation.
* Sub-sea pipe laying, HDPF joint coating, cleaning and gauging pigging operations and free span correction of various dia 12", 8", 6" and 4".
* Hydro, pneumatic and leak testing of pipelines, plant piping, etc…
* Installation, alignment of rotary, static equipment like pumps, compressors, heat exchangers and pressure vessels.
* Hot tapping, PMI checking of alloy steel, stainless steel piping.
B. Certification of Products:
Carried out third party inspection and certification of following variety of materials as per various specifications and international standards:
* Products like fittings, pipes, forgings, flanges, plates, pressure components of vessels.
* Fabrication of pipe manifolds, pressure vessels, pressure reducing stations.
* Line pipes, monel sheathing for risers, long radius bends and anodes.
* Cables, wire ropes and specialist items.
C. Pipe, Induction Bend mill experience:
Carried out stage wise inspection (i.e. pipe mill qualification, mill control, welding qualification, monitoring, dimensional checks, online and offline UT, RT and MPI, hydro tests) of hundreds of kilometers pipes, bends and anodes (DSAW, ERW, HSAW and SMLS) of various grades and thicknesses (API 5L X 46, 52, 60, 65,etc..) manufactured at variety of pipe mills as follows.
1. ROTECH, USA: API 5L X65 DSAW line pipes at M/s. Welspun.
2. PRXPL Project: API 5l X52 ERW line pipes of variety of thicknesses at M/s. MSL.
3. VKPL project: API 5L X46 spiral welded line pipes of variety thicknesses at M/s. PSL.
* Inspection of long radius induction bends of variety of sizes and thicknesses.
* Inspection of sacrificial bracelet anodes for pipelines.
4. BKPL Project: approximately 64 Km API 5L X65 DSAW line pipes.
* 3LPE and inside coating of above pipes at M/s. SAW Pipes Limited.
5. GWSSB project: 64", 82" OD spiral welded pipes approximately 70 Km and external concrete coating of pipes at M/s. PSL Holdings limited and M/s. Ratnamani Steels.
D. Pressure vessels and ministry of defense:
1. Carried out certification of various stainless steel and aluminum pressure vessels for M/s. BDL, HE Factory, R&D engineers, manufacturer: M/s. John Galt International.
2. Carried out certification of Glycol contactor, Plate Pack Separator and Production Separator vessels for Nam Con Son gas project - manufacturer: Larsen & Toubro Limited.
* WPS review and approval.
* Stage wise fit up, visual and dimensional and alignment inspections and clearances.
* Witness / review of NDT of these equipments.
* Witness of pneumatic, hydro tests.
E. Cross country pipelines:
* Cross country pipeline stringing, fit up, welding, NDT, installation, hydro testing and pigging activities.
* Certification of 18" loop line project for additional liquid handling for M/s. CEIL.
* Project monitoring and certification of Sardar Sarovar canal based NC-6, NC-8 drinking water cross country pipe line projects of 82", 74" dia with external concrete and internal mortar coating and water reservoirs for GWSSB.
F. Auditing experience:
* Carried out HSE Compliance audits of M/s. ONGCs offshore installations i.e. 12 production complexes, 126 unmanned platforms and 8 jack up drilling rigs and 2 drill ships as a team.
* As an observer for ISO 9001 certification of BP Marine institute.
* HSE audits of M/s. ONGCs 8 off shore jack up drilling rigs and 2 drill ships.

From Mar'1998 to Aug'2001: Larsen & Toubro Limited, E&C Division - OGSP.

Carried out inspections as a project QA / QC engineer at offshore and onshore project sites for following projects:

A. Offshore EPIC project experience at ONGC, Mubai high offshore:
1. CRMP 2 Project:
Clamp on related modification pipeline project consisting of flexible pipelines of various sizes.
2. Sagar Laxmi Early Production System Project:
Sagar Laxmi conversion to Early Production System and leg repair project consisting of installation of pumps and interconnecting bridge to platform and piping.
3. HRC Project:
HRC, Heera platform related modification project consisting of installation of new HRC platform, interconnecting bridge, installation of MOL pumps and piping modification works of variety of materials.
B. Onshore project experience:
1. HGU, Utilities and off sites project – IOCL, Barauni:
Hydrogen Generation Unit and utilities (i.e. cooling tower, tank farms, compressor house, air handling unit, nitrogen unit, flare system, fire water network, de-mineralized water plant) and connected offsite piping Project at IOCL, Barauni.
2. DHDS and OSBL piping project - IOCL, Mathura:
Diesel Hydro Desulphurization and offsite piping project at IOCL, Mathura.
3. DHDS Project – IOCL, Panipat:
Diesel Hydro Desulphurization project at IOCL, Panipat.

Nature of job:
* Preparation of QA QC procedures and inspection and test plans.
* Material receipt inspection of i.e. pipes, bends, flanges, valves, etc….developed a package for project material control.
* Conducting WPS qualification testing and welder qualifications.
* Fit up and weld visual inspections and piping hook up and modification works consisting of variety of material classes including GRE piping.
* Installation inspections of Jackets, piling, conductor piles, decks, riser guard and boat landings, pressure vessels, columns, motors and pumps, etc….
* Sub-sea pipe lay of various sizes 12". 8", 6" and 4" and hydro testing and pigging activities.
* Hot tapping of pipelines.
* Review of radiographs and witness of UT, MPT and LPT and PWHT charts.
* Inspection of floating, fixed roof tanks and tank farm piping for diesel, kerosene and DM water storage.
* Witness of hydro, pneumatic, leak testing of piping, vessels and vacuum box testing of tank bottom plates.
* PMI using alloy analyzer and inspection of vessel internals.
* Surface preparation and painting inspection.

From Sep'1996 to Mar'1998: Nirmal Industries Limited.
As a shop floor engineer carried out following jobs.
* Inward material inspection.
* Supervision of shop floor activities i.e. assembly of valves, machining of components, etc…
* Testing of control valves, report writing and offering for inspection to external inspection agencies.
* Surface preparation and final painting of valves, manifolds.

CODE WORKING EXPERIENCE: Conversant with international, national codes and standards used in offshore, petroleum refinery, and oil and gas industry i.e.
* ASME section II, V, VIII Div. 1, IX
* ANSI B31.3, B 31.4, B 31.8
* AWS D1.1
* API – 5L, 5CT, 1104, RP 2C, RP 2D, 650, 620
* IS, DNV rules.

COMPUTER KNOWLEDGE:
* Hands on working experience in computer working and reporting environment using MS Windows, MS Office.
* Hands on working experience in SAP implementation in EPC project.
* Developed a package for materials receipt and control in MS Access.

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