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Resume #74718
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Seeking senior level assignments in Project Management/ Plant Operations/ Maintenance Management/ Erection & Commissioning with a frontline organization.
PROFESSIONAL PROFILE
An Electrical Engineer with over 2 decades of experience in Project Management, Operations & Maintenance, Installation & Commissioning and Quality Assurance at Mining/ Quarry. Currently associated with MILLENNIUMVEST SDN BHD., Malaysia as Head of Operations. Expertise in handling the complete project operations entailing planning, resource utilization, electrical maintenance & manpower management. Proven ability in swift ramp of the projects within scheduled time, cost & quality parameters. Managed a wide spectrum of machinery, equipment & utilities; while curtailing the operational costs & expenses. Adept at installation and commissioning operations with demonstrated abilities in working on initiatives, thereby bringing down plant breakdown & achieving annual costs savings. Have experience in design, erection and commissioning of electrical system in quarry field. Also involve in the commissioning of the plant. An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.
AREAS OF EXPOSURE/ EXPERTISE
Project Planning and Execution
„Ã Planning, scoping, estimation & implementation of project plans within preset budgets and deadlines.
„Ã Coordinating projects for the set up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
„Ã Preparing budgets & planning funds for diverse operations, ensuring adherence to allotted budgets.
„Ã Preparing periodic MIS reports to facilitate decision making by top management
Plant Operations
„Ã Overseeing plant operations encompassing material planning & store, R&M and utility budgeting and other allied functions for accomplishment of overall business targets.
„Ã Handling plant operations including safe start-up, operation and shutdown of plant, trouble shooting and routine maintenance during shifts.
„Ã Developing new process concepts and SOPs for production optimization yield improvement as well as handling quality initiatives etc.
„Ã Liaising with Government authorities for obtaining necessary approvals and clearances.
„Ã Establishing quality standards, implementing stringent quality control systems to enhance quality and reduce rejection level.
Operations & Maintenance
„Ã Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various machineries and equipments in the plant to increase machine up time/ reliability
„Ã Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
„Ã Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
„Ã Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.
Installation & Commissioning
„Ã Handling installation and commissioning of plants as well as handling facilities for completion of projects in stipulated time/cost parameters.
„Ã Undertaking up gradation, renovation & modification job of the existing machinery, equipment and manufacturing facilities of the plant.
„Ã Reviewing plant layout & carrying out inspection tests for determining the effectiveness of the equipments/ plants.
Team Management
„Ã Leading, motivating and training the employees to improve their operational efficiency.
„Ã Organizing training internal/external programmes based on the training need analysis to elevate the skills & productivity of employees.
„Ã Mentoring and motivating the employees to increase their operational efficiency
EXPERIENCE DETAILS
Since Nov¡¦02 with Millenniumvest SDN BHD., Malaysia as Head of Operations
Highlights;
„Ã Actively involved in the following activities;
o Project engineering, supervision of Plant, Inventory management, Capacity improvement, Cost reduction and increased efficiency o Taking care of preventive & breakdown maintenance of electrical machineries & controls.
o Plant operations at 1200000 TPY and implementation of energy audit.
o Handling the quarry face operation, design the benches and exploration o Maintaining the operational documents about the plant and machineries which indicate about the whole functions of plant. (e.g., utilization and underutilization of equipment and other instruments)
Significant Contributions
„Ã Have experience in Erection, installation and commissioning of Nordberg C125, Svedala H3000 & S3000 plant set up at Tanah Merah site, Malaysia. After commissioning, introduce a modification of screening meshes for improving the productivities.
„Ã Involve the major trouble shooting in Primary Jaw crushers, secondary cone crusher and tertiary cone crushers.
„Ã Improve the productivity in Indian operation. Achieve the target before the specific time period.
Oct¡¦94 to Nov¡¦01 with FT Rock SDN BHD., Malaysia as an Electrical Engineer cum Asst. Plant Manager
This company involves to operating the quarry at Rawang in Malaysia with three manufacturing outlet in Rawang and a production capacity of the company was 1.8 Million tons per year.
Highlights;
„Ã Supervising all Electrical system, mobile and fixed plant operations and maintenance
„Ã Carry out inspection on major failure and prepare a detailed scope of work and technical specification to effect repairs or improvements.
„Ã Planning & implementing maintenance programs for the electrical system and equipment to achieve the targeted reliability of overall electrical system.
„Ã Ensuring the Quality work as per British Standards
Significant Contributions
„Ã Involved in the designing of o Fixed crusher unit of Task Link Kuari Sdn Bhd at Triang Site, Pahang state, Malaysia.
o Electrical system in the crushing unit.
„Ã Major repair and maintenance work handled in the Kue Ken 1300, Kue Ken 107, Kue Ken 120, Pegson 1200, Shenyang 51 and Nordberg HP 300 & SP 300 models of crushers.
„Ã Due to the preventive measure taken on time during the operation of crushing unit of Pegson 1200 crusher, the company saved monetarily and man, material also.
„Ã Operation in charge of the 3 units
„Ã Have vast experience in materials management, cost analysis and operation management in this area.
„Ã Due to my initiative of work involvement, the company promoted me from Electrical Engineer to Assistant Plant Manager position with in the short period of time frame.
PREVIOUS ASSIGNMENTS
Feb¡¦90 to Jun¡¦94 TOKAI KANCO EXPORT CO., LTD., Chennai as Manager Production
Oct¡¦86 to Oct¡¦89 Sathya Electricals as an Electrical Supervisor, Madras
Aug¡¦82 to Dec¡¦84 Premier Synthetics (India) Pvt Ltd., Coimbatore, as Junior Engineer.
EDUCATION
„Ã P.G.D.C.A from Glinsys Software, Chennai, India in 2001-2002
„Ã M.B.A (Production) from A.M.Jain Institute of Management, Chennai, India in 1989-91
„Ã A.M.I.S.E., (Graduateship) Associate member in India Society of Engineers 1984-1988
„Ã Diploma in Electrical Engineering from Government Polytechnic, Coimbatore, India. 1980-1982
COURSES
2004 - SAP R/3 MM Functional Consultant course completed at SAP Solution Academy, Malaysia.
MEMBERSHIPS
„Ã Member in Indian Institution of Plant Engineers, Tamil Nadu chapter, India
„Ã Member in National Institution for Quality and Reliability, Madras Chapter, Tamil Nadu, India.
COMPUTER PROFICIENCY
Operating Systems: MS -Dos, Windows 95 and Windows Xp
Language: VB C, C++
GUI TOOLS: Visual Basic 6.0
PERSONAL DETAILS
Date of Birth: 05.05.1963
Language Known: English, Tamil and Bahasa Malaysia
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