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SKILL SUMMARY
Around 21 yrs experience of Erection, commissioning & Maintenance work at 4 different modern Cement up to 10,000 TPD.
 UNION CEMENT COMPANY, (U.A.E), 10,000 TPD. SUPPLIED BY (CBMEC-SINOMA,CHINA)
 LOESCHE, (INDIA)
 LAFARGE CEMENT, (INDIA)
 TATA STEEL CEMENT, (INDIA)
 ORISSA CEMENT, (INDIA)
I have
 Strong engineering base.
 Comprehensive knowledge of static and rotating equipments like gear boxes, roots blowers, fans and pumps, vertical mills, like Loesche mills.(Raw Mill. Coal Mill, Cement/Slag Mills,IKN Coolers, Belt bucket elevators,KILN,Loading systems, etc.
 Capable to deal with complex hydraulic system of vertical raw mill, Kiln & IKN coolers.
 Comprehensive knowledge of rotary kiln up to 10,000 TPD.also IKN Cooler 10,000TPD.
 Focuses on overall systems.
 Develops and applies engineering practices.
 Applies leadership and management skills.
 Capable to solve diverse problems.
 Capable to deal projects, as I have supervised the erection of two cement plants completely including 10,000 TPD plant at UAE.
Maintenance Principle
 Maintain Zero Accident.
 Maintain high equipment reliability by proper Preventive & Predictive Maintenance.
 Working standard as per ISO 9002 & ISO 14001 OHSAS.
 Quick Trouble-shooting & Breakdown analysis.
 Maintain history, Reports and Documentation.
 Monitor & control the maintenance budget,
PROFESSIONAL EXPERIENCE since July 2006 till now
COMPANY: UNION CEMENT COMPANY (PSC), RAS AL KHAIMAH,
10.000 TPD PLANT; SUPPLIED BY CBMEC (SINOMA), CHINA.
POSITION: Mechanical Supervisor (Report to Head of section)
JOB PROFILE: In charge of maintenance of Kiln & IKN Cooler 10,000tpd.
2 no LOESCHE Raw Mills- LM-60.4 & 2
no LOESCHE Clinker Mills- LM-56.3+3, LOESCHE Coal Mill LM 26.30D
Stacker & reclaimers 4 no up to 1800 TPH. (Limestone, Silica & Additives)
Cement Bulk loading silos.
Sept-2005 to July-2006
COMPANY: LOESCHE INDIA, Head office LOESCHE Germany
POSITION: Deputy Manager (Erection, Commissioning & maintenance)
JOB PROFILE:
* Erection, Commissioning & maintenance OF
LOESCHE Raw Mills, Coal Mills, Clinker & Slag Mills.
* Trained at LOESCHE Germany (Düsseldorf) for Vertical raw mills.
Visited many cement plants In India like
* Rajashree Cement Plant, Malkhed for roller bearing failure problem
Detection.
* Madras Cement, Alaythur for replacement of gear box pinion
Replacement.
To attend problems of Loesche Mills.
* Erection of 2 Raw Mills & 2 Cement Mills done at
UNION CEMENT COMPANY (PSC), RAS AL KHAIMAH, 10000 TPD
Plant SUPPLIED BY CBMEC (SINOMA), CHINA.(Before I join
Union Cement Company)
Nov 1999– Sept 2005:
COMPANY: LAFARGE CEMENT, (INDIA) (ISO 9002, ISO 14001&
OHSAS certified), 4400 tpd.
POSITION: Asst Manager (Mechanical Maintenance),
JOB PROFILE: Area In charge of
* KILN by Fuller 4,400 TPD.
* Cement Mil (Ball Mill with roller press)-100 TPD KHD Make
* Loesche Mill LM 50.46, 320TPH,
* Loesche Mill LM 26.30 (Coal)& Coal crushing, Circular blending System
* Lime stone stacking/Reclaiming & Corrective material handling system.
* Lime stone Impact Crusher 1000 tph, KHD Make.
* Work shop, Compressors, Blowers, & Water supply.
Responsibility
* Responsible for Preventive & Predictive Maintenance of the section to achieve equipment reliability within budgeted business plan.
* Responsible to achieve Zero Accident in the section.
* Trouble-shooting & Breakdown analysis to prevent repeat failures and Quick fault diagnosis. Maintain history, Reports and Documentation.
* Responsible for monitor & control the maintenance budget of sections within limits.
* Initiate and follow up For Procurement of spare parts, inspection/rejection.
* Responsible for improvement projects implementation.
* Responsible implementation of ISO 9002 & ISO 14001 OHSAS.
* Responsible for training & upgrade skills of workmen for better performance & Safe working.
* Responsible for Preventive Maintenance Planning, Major shut down planning & execution of plant equipments.
April 1992 to Oct. 1999:
COMPANY: TATA STEEL CEMENT (INDIA)
POSITION: Officer (Mechanical)
JOB PROFILE: Taken part in Erection & Commissioning of the Plant.
Maintenance of
1. Cement Mil (Ball Mill with roller press)-100 TPD KHD Make
2. Vertical Raw Mills Loesche-LM 50.46
3. Vertical Coal Mill Loeshe 26.30 D
4. Impact Crusher 750 tph, KHD, Toothed Crusher-150 TPH, KHD.
5. Lime stone Stacker, Reclaimer, And Coal Circular Blending System.
May 1988 to April 1992,
COMPANY: ORISSA CEMENT LTD,(INDIA) 3000 TPD
POSITION: FOREMAN (Mechanical)
JOB PROFILE:
Section in charge of
* Coal Mill (Ball Mill) 40TPH KHD make.
* Loesche Raw Mill, LM-31.30
* Also KILN, KHD, 1800 TPD.
August 1986 to May 1988:
COMPANY: SHIVALIK ENGG CORP. (Cement Plant Contractors)
POSITION: Supervisor
JOB PROFILE: Supervising of Contract Jobs at Orissa Cement Plant modernization.
COMPUTER KNOWLEDGE
* Maximo Plant Maintenance system.
* M.S.Office Applications.
* MS Project
* AUTO CAD-2000, From-CAD_CAM Consultant, Calcutta.
TRAININGS
1. Industrial Hydraulics, From IIPM. Kanshbahal, INDIA.
2. Vibration Engineering.
3. Kiln alignment.
4. IKN Cooler.
5. Aumund Belt bucket Elevators.
6. Pillard combustion system.
7. Flender, Maag & Rank gear boxes at Germany (Düsseldorf)
8. Atlas Copco Compressor &blowers.
and much more
ACHIEVEMENTS:
* Participated fully for erection & commission of Union Cement (U.A.E)10,000TPD Plant & Tata steel cement plant(INDIA)
* Achieved the Equipment reliability up to 99 %.
* Achieved Zero loss time Accident for the sections for 3 years.
* Done number of modifications & improvements to
1. Reduce in power consumption.
2. Reduce repeated maintenance as well as maintenance cost.
3. Reduce Spillage, dust emission.
4. Improve safety &house keeping.
* Awarded prize in 2 no major quality improvement projects by TATA STEEL managing director level.
PROFESSIONAL QUALIFICATION
1st Class Diploma in Mechanical Engineering.
From- Institute of Engineering & Technology, Allahabad.India
PERSONAL INFORMATION
Date of Birth/& Age: 10th july1963, 45 Years
Marital Status & Family: Married. (2 children).
Marital status: Married
Nationality & Religion: Indian & Hindu
Language Known: English, Hindi, Oriya.
Personal Strength: Innovative, initiative, self motivated
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