Resume - Senior Project Coordination/Management Engineer-Oil Gas Petrochemical Energy & I...

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Resume #79373

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CAREER SUMMARY:
Outstanding performer and a goal-oriented Engineer with an extensive experience of over 17+ years in Oil/gas/petrochemical/energy/infrastructure-Projects and Functional support for development of IT-Sector Specific ERP/SAP Implementation-Projects. Project Management & Engineering, Material Procurement, and Technical Support to operations and maintenance. Worked with ARAMCO standard contractors for their ground oil production facilities, refinery revamps, and turnaround projects. Implicated in construction of crude oil field production congregation centers, desalters and cross-country pipelines with Kuwait Oil Company (KOC). Worked with the array of SABIC petrochemical affiliates producing basic chemicals, intermediates, polyolefin¡¦s, in their expansions, brown field projects, debottle-neck, revamps and turnarounds.

Exceptional with an analytical bent of mind, problem solving skills and a strong process oriented approach to work. Adept knowledge of project management & engineering abilities, cross-functional experience. Good presentation, communication & flawless interactive skills with a proven adaptability to differing cultural and business environments. Rich knack of handling any sort of situation with in ease and quick decision making abilities. Excellent mindset of process execution, problem solving and continuous improvement with a strong understanding of end to end business processes. Demonstrated interpersonal and teambuilding skills with the ability to work in a dynamic project team environment to support multiple projects simultaneously and be driven to meet fast passed project schedule deadlines

EDUCATION:
B.E Mechanical Engineering 1984-1988, 4 years Full Time Madurai Kamaraj University, India

CAREER PATH:
1) ABU DHABI OIL REFINING COMPANY (TAKREER), Abu Dhabi, UAE
TAKREER is one among the Abu Dhabi National Oil Company (ADNOC), UAE group of companies operating world-class refineries consisting of both hydro Skimming & Hydro Cracker producing LS naphtha, gas oils, kerosene/Aviation fuels, gasoline, etc., for domestic and export

Project Coordinator (Engg & Projects Division-Major Projects) July 2006 to till date
JOB PROFILE:
Full cycle end to end execution of Major Projects (US$100MM & Above) consisting of feasibility studies, Pre-FEED, FEED, EPC Phases consisting of detail engineering, procurement, construction and commissioning. Overall job function will include but not be limited to: Broad base support in contracts procurement and financial matters. Coordinate with various engineering disciplines, field personnel, administration and management to insure compatibility with all interface areas of the project. Coordination of work during detailed engineering design with EPC contractor; provide site engineering assistance as required during construction period and take an active role to ensure acceptance of the facilities is in accordance with contract requirements.
Major projects includes expansion, revamps, upgrade and additional facilities

PROJECT:
Sea water Intake Facility Expansion: Adding high capacity sea water handling pumps, Screens, waste water handling facilities, large size special RTRP piping, Upgrading the DCS with integration, upgrading the switchgears with integrated protection control system for motors and adding of new electrocholorination plant facility to the existing General Utility Plant for increasing the seawater supply capacity of Industrial complex end users BOUROUGE, FERTIL, AND REFINERY.
Associated civil, structural, piping, electrical, instrumentation & control.

RESPONSIBILITIES:
-Proactive contribution in all aspects of engineering design activities for all project phases from Pre-FEED to start-up.
-Provide active role in all aspect of engineering design and process, including development, evaluation and optimization of concept, PFD, P&ID, equipment and line sizing, and documentation required by other engineering
-Provide active role in all aspect of engineering process that include developing, optimizing and reviewing, and interface with other engineering discipline for cross discipline engineering activities, including participate in P&ID, HAZID, HAZOP, Peer and Operations reviews, etc.
-Provide support on engineering and technical issue to project procurement, to ensure contractor and equipment vendor are in adherence to company requirements and project scope. Negotiation with major international contractors.
-Provide active role during the installation, testing, acceptance, handover process, pre-commissioning, commissioning and start up activities, and also initial trouble-shooting
-Lead and coordinate the implementation of an effective project control, including planning & scheduling, cost estimating/engineering, budgeting & cost control, progress/variance analysis, trend analysis & forecasting, performance/progress reporting, accounts payable, information management, document control, and office administration. Ensure project control activities from pre FEED through close-out are monitored, controlled and comply with policies and procedures
-Manage the development and implementation of project control plans, system and work procedures.
-Provide input on development contract strategies, contract document, procurement and expeditions.
-Liaise and coordinate planning and progress information from Contractor and Sub-Contractor and provide overall planning, scheduling and progress reporting structure for Project.

2) SAUDI PETROCHEMICAL COMPANY (SADAF, a SABIC affiliate), JUBAIL, SAUDI ARABIA
SADAF is a joint venture company SHELL CHEMICALS & SABIC a thriving multinational company with name in the worldwide hydrocarbon processing industry. SADAF is one among the 16 affiliates of SABIC. SADAF is one of the largest petrochemical complexes in the world producing Styrene, Ethylene, Ethylene Di-Chloride, Caustic/Chlor-Alkali, Crude Industrial Ethanol, MTBE and Utility plant

Project Engineer from October 2000 to May 2006
JOB PROFILE:
Project Engineering, Management & Construction and technical support positions involving both project construction & execution and maintenance related including commissioning and troubleshooting. Plant engineering and technical support to operations for minor/major projects and turnaround & maintenance
Projects involving engineering management and construction done with application of Shell projects governance model, Global Common Practices (GCP) across all projects.

PROJECTS:
-Phase II/MTBE Plant-Upgrading of Isobutene Dehydrogenation Unit Reactor and Regenerator (side by side/FCC) and its allied stationary equipments, piping & instrumentation (US$20Million)
-Styrene Plant Reliability-Upgrading of Reactor vapor feed large preheater/Steam generator (3 Car Garage exchanger) and its allied stationary equipments, piping & instrumentation. (US$20Million)
-Styrene Plant-Upgrading the product finishing side distillation column performance-Addition of large reflux centrifugal pumps to increase the capacity of pumping and its allied piping, electrical & instrumentation. (US$3Million)
-Plant Wide Phase out of Refrigeration Compressors (15 nos.) using Refrigerant R32 with new compressors using R134a Refrigerant and its allied piping & instrumentation. (US$40Million)

RESPONSIBILITIES:
-Carries out feasibility studies, technical support to process/plant engineering for capital investment and expense budget projects for expansion, up gradation for existing facilities of operating plants under SABIC.
-Preparation of preliminary sketches, drawings and cost estimates. Initiates authorization for expenditure (AFE) requests for endorsement and further processing for approval
-Coordinate with discipline engineers in preparation of the detailed engineering design and drawings for approved projects, material specifications, and detailed scope of work, technical specifications and bill of quantities.
-Perform cost estimation activities for various projects at different phases through liaison and coordination with various disciplines for engineering and preparation project scope information.
-Draws up tender documents for technical scope, float the same, carries out bid analysis and evaluation and makes recommendation for award
-Involvement in hiring of specialized external consultants for the detailed design and engineering work where necessary. Scrutinizes consultant's design and drawings to ensure conformance to specifications and standards. Endorse approval or recommends changes where required.
-Participates in project briefing, bid evaluation, negotiation and award of contracts to engineering consultants and contractors for the design of construction of the capital projects
-Plan & Execution of projects and monitor the progress with direct coordination, ensures with drawings, work scope, specification & company standards
-Studies field problems that have design oriented solutions and propose remedial measures
-Highlight any deviation & discrepancy and resolve the same within assigned limits
- Participates in critical analysis of basic design from operational point of view and the selection of equipment and spares based on previous operating experience and coordinates the development of appropriate procedure for the commissioning and subsequent operation of major projects
-Cost tracking & control and report out on committed and projected final costs.
-Liaises with project Directorate for the coordination of documentation, drawings, specifications, schedules and work progress for major capital projects
-Coordinates with Engineering Development personnel of technical support division on all design and implementation aspects involving capital projects. Maintain contacts and keeps capability dossiers of specialize engineering design consultants, contractors and vendors for use in future projects.
-Prepares various monthly, other periodic and adhoc activity reports to keep management advised of status, progress, financial commitments and major areas of concern pertaining to on-going projects. Includes capital budget progress reports and procurement status reports.
-Preparation of department Goals, Annual capital budget & department fixed costs.
-Participation in HAZOP studies
-Modifications or new installations, keeping abreast of new equipment, material, technology, etc.
-Periodic performance of technical, safety, operation and maintenance procedural audits internally.
-Participation of Turnaround planning activities & coordinate engineering input
-Support maintenance with required engineering input for critical maintenance jobs including rotating equipments.
-Reviewing & establishing spare parts stocking requirement, restructuring the material catalogue description, for the completed projects in RAMIS material catalogue database
-Using ERP tool from SAP system for MM, PM, PS, IM modules etc.

3) JOINT OPERATIONS, WAFRA, KUWAIT
Consortium formed between two states owned oil companies, KUWAIT OIL COMPANY and SAUDI ARABIAN TEXACO INC., to develop and produce onshore oil at wafra bordering Kuwait and Saudi Arabia

Projects Engineer from June 1998 to August 2000
JOB PROFILE:
Project Engineering & Construction Management and Technical Support positions for development of oil field, & construction of oil gathering centers and its utility. Project Engineer of Development Group (DG) for engineering, construction and commissioning of projects.

Projects:
-Crude oil named Eocene, oil field development, 35km of overland (cross-country piping work) associated piping network, pumps, vessels, skids, storage tanks, 50mt high flare stack & flaring system.
-Utility Project-Brackish water, associated piping network, pumps, vessels, skids, storage tanks

Responsibilities:
-Development of new facilities for the performance, safety and smooth running of the plants with process engineer
-Develop project package for the new/additional facilities.
-Scrutinizing of document submittals, Material Specification for the whole project and detail drawings submitted by the EPCM contractor.
-Initial contractor selection, bid analysis and contractor discipline including termination of contracts.
-Management of large numbers of multi-disciplined contractors, primarily in the role of client.
-Ensuring the contractor follows the contract specifications and engineered drawings and also ensures compliance to standards and codes.
-Review of Quality system and Procedure, Inspection Plans and follow-up of contract quality documents.
-In progress supervision, surveillance and direct execution for fabrication & installation pipelines, storage tank, process equipments, such as pressure vessels, columns, heat exchangers, flaring systems, process skids, filter, driers, clarifiers etc., and it's interconnecting piping including underground piping systems.
-In progress inspection of welding, inspection for welder qualifications, procedure qualifications and review & writing of WPS.
-Support for commissioning of the completed projects.
-Coordination for construction & Inspection of civil foundations related to piping supports, equipment foundations, field compaction test, survey of elevation and slopes of piping network and continuous running line

4) Al - NAJIM SAUDI INTL¡¦ CO. LTD., DAMMAM, SAUDI ARABIA
Designated as maintenance contractor for ARAMCO, SABIC and contracting services to EPCM companies for construction, expansion & revamp activities in oil & gas, refineries, petrochemical industries

Project Engineer from August 1994 to April 1998
JOB PROFILE:
Hired by EPCM contractor as Mechanical Engineer for construction, expansion & revamp activities in oil & gas, refineries, petrochemical industries in piping fabrication & process equipments erection and installation and direct shutdown/turnaround contracts at M/s. SABIC affiliates in Al - Jubail Industrial City, Saudi Arabia & M/s. ARAMCO oil production facilities, distribution, refineries, storage

PROJECTS:
-Methanol plant for ARRAZI (a SABIC affiliate)-worked with M/s. MHI-Japan, licensor & EPCM for ARRAZI as Project coordination engineer for piping work
-C2/C3-Splitter column fabricated by M/s. Belleli Heavy industries-a leading pressure vessel manufacturer in Middle East, associated for internals (trays) installation.
-Urea plant for SAMAD (a SABIC affiliate)-worked as Turnaround Coordinator involving maintenance of static equipments, valves, heat exchangers.

RESPONSIBILITIES:
-Tendering, technical evaluation cost estimation and negotiation with sub-contractor.
-Plan, monitor and control the activities, providing expertise in the areas of project control, construction and engineering of various projects.
-Managing assigned projects, coordinates the work of licensors, engineering consultant and contractors.
-Material review, approval and other related works for project specified equipment, pumps, compressors, process vessels, tanks and valves.
-Material procurement for project specification and identification of material
-Follow-up on behalf of client/purchaser with local & overseas vendors for process equipments fabrication and supply

5) HINDAS MECH. ENTERPRISES, JUBAIL, SAUDI ARABIA
Construction Company providing contracting services for main contractors for construction, expansion, revamp and maintenance during Turnaround/Shutdown in oil & gas, refineries, petrochemical industries.

Project coordination/Estimation engineer From August 1990 To June 1994
JOB PROFILE:
Project Coordinator/Cost Estimation engineer for minor maintenance projects within the plants of M/s. SABIC at Al-Jubail Industrial City, Saudi Arabia.

RESPONSIBILITIES:
-Studying tender documents, contract and project specification, drawing and data sheets and preparation of material take-off for projects.
-Perform cost estimating activities for various projects and different phases through liaison and coordination with various disciplines for engineering and project scooping information
-Develop and prepare cost estimate for all fieldwork orders and site notification for client's budget approval.
-Assist proposal manager and project managers for any clarification of items and attend meeting for proposal submission approval.
-Prepare change order estimates and basis for submission to client for any scope changes.
-Technical Coordination per erection sequence, cost analysis and control during execution.
-Planning schedule for awarded small section of piping & it's supporting structural packages.
-Close collaborations with project team members and discipline engineer for ensure conformance to project/proposal requirements
-Resolve critical issues arising during project implementation.

CERTIFICATION:
-WELDING INSPECTOR of Certification Scheme for Welding and Inspection Personnel (CSWIP), an affiliate of The Welding Institute, U.K.,
-ASNT Level II in Radiographic Testing and Interpretation, Magnetic particle Testing
-Post Diploma in Tool & Design from Government Technical Training Centre, Chennai, India (1989-1990)

TRAINING:
-Undergone SAP System Applications training for relevant on job transactions for PS, IM, MM, & PM modules. This is as part of FANAR-SABIC PROJECT-INTEGRATION OF PETROCHEMICALS PLANTS UNDER ONE UMBERLLA
-Apprenticeship Training in Maintenance and Utility of M/s. Madura Industrial Fabrics (a division of Coats Viyelle UK) at Madurai, India (1988-1989)

PERSONAL DETAILS:
* Date of Birth: 3 September 1966.
* Marital Status: Married
* Languages Known: English, Hindi, and Tamil.
* Nationality: Indian
* Passport Details: Valid Indian Passport # A7858048

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