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Painting & Insulation Engineer
3 years in India and 12 years in State of Kuwait, and 1year in Saudi Arabia, Plant construction field that utilize my experience, skills and education, Contribute to growth of the Corrosion preventive coatings, Industrial Hot and Cold Insulation onshore, offshore,Petro chemical plants, oil refinery, power plants and commercial projects.
Strong knowledge:- Inspection & Test Plan, Quality Control procedure, and Construction, of Industrial Coatings, and linings. Industrial Hot and Cold Insulation, and Internal Hot & Cold Rubber linings, Water proofing systems, Steel structure Fire proofing and Marine Coatings, Interior and exterior Decorative Paints. Concrete surfaces and Coating systems.
Strong knowledge of International Coatings & Lining Standards
* Steel Structure Painting Council ( SSPC ) Good Painting practice, Steel structure Painting volume.
* National Association of Corrosion Engineers ( NACE ) Surface preparation, application, and inspection standards.
* American Standards for Testing of Materials (ASTM) Material Standards for Industrial Hot and Cold Insulation for Piping and Equipment.
* PIP – Process Industry Practice for Insulation standards.
* Oil Company"s Material Association ( OCMA )
* B. Gas ( British Standards for Painting, and Methods of Inspection.)
* Qatar Petroleum Technical specification for Painting and Wrapping of metal surfaces. (New Construction and Maintenance)
* Bharath Petroleum Corporation ( standards for Coatings & Linings)
* ONGC Oil and Natural Gas Corporation of India ltd. Specification and Coatings.
* VAISAI EAST Development Project ONGC Ltd. Specification for protective coatings and cathodic protection systems.
* Aker maritime Oil and Gas Technology UK. Pls.
* American Water Works Association ( AWWA ) Protective Coatings for Portable and Drinking water Lines and Tanks.
* Kuwait National Petroleum Corporation (KNPC) Coating Procedures & Inspection.
* Kuwait Oil Company Coatings and specification
* Bechtel France Coating Procedure (Reliance Petrochemicals India Ltd.) Painting and Insulation procedures.
* SHELL international exploration and production B.V. ( Pearl GTL Project) Specification for protective coatings and Insulation.
* Saudi Aramco Coating Procedure (paints, Coatings and Linings) Inspection standards.
* Sabic Coating and Inspection Standards
* Arabian Petro Chemical Company (PETROKEMYA) Engineering specification for painting and Insulation
Technical Experience in India and Abroad, around 15 years in the field of "Coatings,
Linings, Industrial Hot & Cold Insulation,
* In India 3.5 Years worked at (MIL) Madras Industrial Lining as lining Supervisor, from 1993 to 1997 March.
* In State of Kuwait 12 Years at Various Contractors and in Different projects, worked as Site supervisor, Site in-charge and projects Engineer, from 1997 June to 2008 August.
EQUIPMENT SKILLS.
Various abrasive Blasting methods depends upon the original surface conditions as well as the type of abrasive, blasting equipment, size, hardness, type, and abrasive shape. Inspection of Surface prior to and after blasting.
* Wet blasting, Low pressure water + abrasive injection, Steam blasting
* Dry grit, mineral, steel shot, copper slag, blasting methods
* Needle gunning, Flame cleaning, Chemical cleaning such as pickling.
* Fireproofing and mixing methods.
* Insulation – Cladding and fittings.
Operation Knowledge with Blasting and Painting Equipment
* Plural component Spray system, Air assisted Airless Spray, Conventional Spray, Roller and Brush application. Various Decorative hand tool applications.
* Blasting Pot & Compressor (complete set) and Auto Blast system.
INSPECTION SKILLS
Inspection and Test of surface prior to and after blasting &Coating.
* Weather conditions, Air, Relative humidity, Dew point Temperatures
* DFT and WFT Gauge
* Digital and Magnetic Thermometer
* Dust tape kit, Pencil Hardness Tester, Dolly Test for Hardness
* High Frequency Holiday Detector
* Pencil Hardness Tester, Dolly Test for Hardness
* Standard Anchor Profiles, Surface profile (Testex replica tape Test)
* Soluble Salts Test on Steel Surface (Sulfate, Chloride, and Nitrate Tests) Potassium Ferricyanide Test, Copper Sulfate test.
* Fireproofing and insulation Test methods
* Calibration of Instrument and Control.
Inspection and Test methods for Insulation Hot, Cold and Acoustic
* Study drawings, project specifications, quality plans, procedures, purchase orders etc. and understand the requirements of thermal insulation.
* Conduct inspections of Thermal Insulation, materials, mastic and sealants, insulations and received are as per the customer specification, necessary certificate and documents are received and complied with the project specification.
* Check the materials for the appropriate brand, size, thickness, physical condition including packing etc. at the time of receipt.
* Conduct inspection and testing at specified stages of installation of installation of insulation and record the results in the inspection report form.
* Check weather appropriate materials, right size, thickness and quantity in accordance with the approved QCP & ITP are applied.
* Liaison with client and their representatives for witnessing or surveillance of inspection points during installation.
* Advise installation supervisors and technicians on preventing potential quality problems
* Make sure that inspection and monitoring devices if any used for inspection are calibrated and controlled.
* Conduct final inspection of the installed insulation in accordance with the ITP / QCP/ customer drawings and offer the same for the customer inspection.
* Identify nonconformance, documents and report it to project manager
* Supervise rework or repair if any carried out on the insulation and carry out re-inspection.
* Prepare the inspection reports in the prescribed inspection report form and obtain customer approval.
SPECIAL SKILLS
Excellent Field and Shop Working knowledge about, Different types of Coatings, Product, various application methods, and Quality Control,
* Blast cleaning, Number of Coats, Wet and Dry film thickness, Holiday detection (high and low voltage). Volume solids, viscosity, surface drying time, Temperature, Hard drying time, sag resistance, Flash point, Percentage of Gloss (finish coat), Mixing ratios (2pk) by weight and volume, Pot life, Shelf life stability.
* Corrosion preventive Generic Coatings such as Silicates, Polyamide epoxy
* Generic Coating System, High heat Induced polymerization coatings, Silicone Epoxy coatings. Organic, inorganic Zinc Rich Coatings
* Solvent Free High Build Epoxy Coatings, Chlorinated Rubber Coatings
* Sacrificial Cathodic Protection Coatings, Principles of Cathodic Protection and Cathodic protection of Buried pipe lines Cathodic protection requirements for Marine facilities and procedure for using tools and operating systems.
* Two pack Epoxy and Polyurethane Coatings, Alkyd, and Emulsion Coatings
* Powder Coatings ( U/G FBE Coating for external surfaces).
* Corrosion on stainless steel, under insulation to prevent chloride instigated, coating system for Internal and External Piping and Steel Structure. Applied during construction, Maintenance and Repair work.
system for Internal and External surfaces of Diesel, Portable water and Sea water storage tanks Applied during construction and Maintenance and Repair work.
* Coating systems for submerged zone primary and secondary structural steel with Anti – fouling system.
* Coating system for Structural steel within the splash zone. Coating systems for atmospheric zone.
* Coating systems for top side offshore facilities, Aluminum Helideck onshore new construction. Structural inspection of offshore facilities, Effect of Surface Contaminants
* Identification and supervise the upstream and downstream equipment, verification of corrosion control by use of chemical treating
* Surface profile for Anticorrosion paints, Standardization of wash water quality
* Hot Dip Galvanizing system and Field repair procedure
* Stainless Steel and Cleaning Technology, Performance test of Marine Coatings.
* Typical defects, weld defects, iron contamination, rough surface, organic contamination., Mechanical and Chemical methods of surface Cleaning
* RTRP Reinforced Thermosetting Resin Pipe Lamination for Joints.
* External Neoprene coating for Risers and J-Tubes.
* Max Mayer Italian paints and wood varnishes, Decorative Paints, Interior and Exterior wall finishes, Wood Sealers & Polyurethane Lacquers
* Enviroline Thick Coatings and linings (USA)
* United Coatings USA.( Reservoir water proof Coatings) Concrete Sealers and Reservoir Internal water Proof Coatings
* Marine Paints, Coating system-anti-fouling, and inspection procedure
* Rema tip top Rubber Linings, and Steam Curing methods ( Hot and Cold procedure)
* Industrial Self level Epoxy Flooring systems
* Coal Tar Epoxy Coatings, Liquid and Hard Membrane Water Proofing's
* Under Ground PE Coating and Line Field joint wrapping procedure.
* Glass Flake and Permaline Tank internal, Quick Drying High Build Epoxy Coatings.
* Steel Structure / Pipe / Pipe support, Hot Dip Galvanizing and Coatings
* Shrink fit sleeves for pipe joints and small diameter pipes
* Polyethylene Tape wrapping system for spool weld Joints and re
* Protection of Non Ferrous Metals
* Surface preparation, coatings, and inspection of Concrete surfaces.
* Fire proofing, Cementatious and Intumation.
* Industrial Hot and Cold Insulation. Process Industry Practice requirements for Cold and Hot insulation materials and insulation systems
CAREER EXPERIENCE
Experience & working Projects
Organization: MIL (madras industrial Lining) Engineering Enterprises. India.
Period: 1993 – 1997 March.
Designation: Field Supervisor. ( Rubber lining & Coatings )
Duties and Responsibilities, In the above working period in maintenance of Chennai petroleum Facilities, Rubber lining (soft, semi hard, synthetic, lining and curing systems) for storage tanks, Pipeline internal external coatings, maintenance of water tube Boilers, economizer, air pre-heaters, soot blowers, Cooling towers, Refinery furnaces, and Maintenance in various plants associated with M/s Chennai Petroleum corporation Ltd.
Organization: - Ghaida Al-Kuwait Gen. Trad. Co.
Period: 1997 to 2000 February.
Designation: Project Supervisor.
* Kuwait Oil Company (KOC), Worked as Painting Supervisor with Sub contractor, Ghaida Al-Kuwiat General Trading & Co. Specialized Coating Services. For a period of 2.5 years, 1997 – 1999.
* Under KOC GC (Gathering Centers) Pipe Line Internal Lining and External Coating. Steel Structure Epoxy Coating Prior to Fire proofing works.
Project Scope and Work
* Internal lining and external coating for Sea water Pipe lines
* Epoxy Coating and Fire proofing for Steel Structure.
* Oil Storage Tanks internal Glass Flake Coating & External
Three coat system. With Color code band, Service Identification Mark.
* Rubber lining for Chemical storage tank and pipe lines.
Responsibility:-
* Coordination with Contractor and Clint
* Documentation, Site Drawings Handling and Quality Control, Organizing QC Inspections and Test Plan
* Material Storage and Control, Data sheet, Batch Certificate follow ups.
* Preparation of RFI for each stage prior to blasting, cleaning, primer coat, intermediate, finish coat and Final Inspection.
* Attending Inspection as per Project Specification and recommended NACE/SSPC Standards.
Organization: - Arsaan Paints (interior and exterior Painting Contractors)
Period: - 2001 – 2004
Project: Various
Designation: - Painting Engineer
Duties and responsibilities, during the period worked in the above painting company, establish painting facilities for particular job, manpower handling, Instrument, material Control. Quality Control and Documentation is the main activity during the work. While working with this company in my supervision Commercial projects like shopping complex, ministry building and power station, maintenance works of painting and rubber lining as well as mechanical modifications are under my control and job shall be done in my supervision.
In this period of working interior and exterior paintings of decorative coatings, such as exterior texture finishes, and internal Technical handmade designs with paints are done. Wood varnish, lacquer finishes, Floor and Ceiling handmade decorations, ceiling water proofing with liquid and membrane applications are major activities In this period I got the vast experience in the field of interior and exterior Decorative Coatings and commercial water proofing works, as follows……..
* Interior technical handmade designs of water based and alkyd paintings External texture finishes like sigma, jotun decorative. Coatings and underground foundation water proofing works, Wood varnish, lacquer, and sealers. Exposed Concrete sealers, treatment of cracks, expansion joint sealers, Grout systems, Floor tiles and marbles.
* Concrete Underground Reservoir around 60,000 m2 uni-coat applied using plural component machine. Expansion joint works and surface preparation by sand blasting two coats of uni-coat water proof membrane coating.
Organization: Faisal General Trading & Con. Co.
Period: 2004 – 2005
Designation: Construction Supervisor.
In the above period of working, duties and responsibilities are over all site in charge for the painting projects. Main activities of the company industrial and marine coatings. During the project work we handle one cargo vessel from transocean marine paints, the contract is inspection and monitoring material and documentation within a limited period. Project is successfully finished in 21 days, at Kuwait ship - yard.
* High pressure water jetting and Sand blasting up to near white metal
* Repairing damaged metal, Primer and mid coat application within the interval timings as per manufacturer recommendations.
* Top coat at the line of boot top, Anti-fouling for boot top.
Project successfully finished in 21 days. (day and night shift) as per client requirements.
Organization: M. A. Khorafi and Partners Co.
Period: 2005 – 2006 June.
Designation: Painting Engineer
Project: Shaik Jaber International Stadium. ( Prestigious Project)
: Exposed Concrete Structure ( 1,60,000 m2 ) Sealer Coating
: Under Seat Bleaching Area Fosrock Three coat system(60,000m2)
: Plant room, underground rest rooms Dust proof coating(19000m2)
Total 1,60,000 m2 of United Coatings Sealer ( beige) applied in various stages, using by tower crane, man lift, sky climber, instant access mobile scaffolding etc. Stadium structure is in 45⁰ critical areas are coated with man lift and sky climbers. Project finished successfully in 1.2 years, without any incidents. This Project will be a great achievement in my career.
Organization: 3B General Trading & Co.
Period: 2006 - 2008
Designation: Insulation & Painting Supervisor
1. Project: Aromatics Project
Main Contractor: SK ENGINEERING & CONSTRUCTION CO.
Consultant: Bechtel
Clint: KPPC (Kuwait Peraxoline Production company)
2. Project: Olefins II, Marine terminal Project (Off-Shore)
Main Contractor: Hyundai Engineering & Constructions
Clint: Ahmadi Port, State of Kuwait
Designation: QC Inspector ( Insulation works )
Duties and responsibilities for the above projects, handling quality control and inspection for project insulation works and 32 No's heavy rigging Equipment insulation and Erection works. Aromatics project heavies column 69 meters total height, HC insulation and aluminum jacketing works done in 18 days ( day and night shift )
With Hyundai, marine terminal pipe line insulation (off shore facilities) around 7 kilo meters of 10 – 24 inch diameter hot and cold insulation systems as per client and specification requirement.
DATE OF BIRTH & AGE……………………… 24TH MAY 1969. (40YEARS)
NATIONALITY………………………………….. INDIAN
STATE………………………..………………… ANDHRA PRADESH
MARITAL STATUS……………………………. MARRIED
EDUCATIONAL QUALIFICATION………… UNIVERSITY DEGREE 1989
DIPLOMA IN FINE ARTS ( PAINTINGS)
DIPLOMA IN COMPUTER APPLICATION.
LANGUAGES SPEEK, WRITE, & READ…… HINDI, ENGLISH, ARABIC, TAMIL, TELUGU,
Therefore, I hereby agree to:
1. Give first consideration for coating construction, and inspection work to safety and public welfare.
2. Apply myself with diligence and responsibility to my work.
3. Pursue my work with fairness, honesty, integrity, and courtesy. ever mindful of the best interests of the public, my employer and my fellow workers.
4. Not represent myself to be proficient or make recommendations concerning coatings related work for which I am not qualified by knowledge and experience.
5. Avoid and discourage untrue, sensational, exaggerated, or unwarranted statements regarding my work.
6. Treat as confidential my knowledge of the business affairs or technical processes of clients, employers, or customers.
7. Inform clients or employers of any affiliations, interests, or connections which might influence my judgment.
8. Accept no money gratuities of any kind nor other gratuities whose value could cause a question as to whether they may have influenced my inspection activities, decisions, or reports.
9: Be fair, reasonable, and objective in my work, not allowing myself to be influenced by personalities or other individual considerations.
10. Completely, accurately, and honestly fulfill the reporting requirements of the specifications for any coating operation I may be responsible for inspecting.
11. Take it upon myself to determine from my superiors the scope of my authority and work within it.
12. Ensure, to the best of my ability, that the terms, and requirements of the coating specification are clearly understood and agreed to by all parties involved.
13. Strive to obtain the best possible results under given conditions with a given coating specification:
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