Resume - B.Tech-Mechanical Engineering, CSWIP-3.2 Senior Welding Inspector and LEAD Audi...

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Resume #15544

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Educational Qualifications
Bachelor Degree(B.Tech) In Mechanical Engineering with First class, From Nagarjuna University,A.P.INDIA.
CSWIP-3.2-CERTIFIED SENIOR WELDING INSPECTOR From TWI,UK.
CSWIP-3.1-CERTIFIED WELDING INSPECTOR From TWI,UK.
Certified LEAD ASSESSOR/LEAD AUDITOR For ISO 9001:2000,As Per IRCA,U.K.
Certified LEAD ASSESSOR / LEAD AUDITOR For ISO 9001:1994&ISO 9002:1994,As PerIRCA,U.K.
ASNT Level-II In Radiography Test Film Interpretation,Liquid Penetrant Test,Magnetic Particle Test,Ultrasonic Test Examination.
TOTAL EXPERIENCE:16 YEARS
Worked in Abroad: UAE,NIGERIA,QATAR,SAUDI ARABIA

FUNCTIONAL EXPERIENCE
A) QUALITY ASSURANCE/QUALITY CONTROL/QUALITY AUDITS(Internal & External)/INSPECTIONS AND QUALITY MANAGEMENT SYSTEM ISO 9000
B) CONSTRUCTION WORKS(On-shore/OFF-shore) MECHANICAL-A/G & U/G PIPING: -(CS/LTCS/SS & RTR etc.),TANKAGES:-(LNG,PROPANE,CRUDE OIL etc.), STRUCTURAL,ROTARY/STATIC EQUIPMENT,PIPELINE,CIVIL,ELECTRICAL, INSTRUMENTATION, INSULATION WORKS (PIR,PUF,FOAMGLAS,PEARLITE etc.)C) ESTIMATION/CONTRACTS/TENDERING WORKS D)PROJECT MANAGEMENT SYSTEME) MATERIAL CONTROL MANAGEMENT E)OPERATIONS & MAINTENANCE F)HEALTH,SAFETY & ENVIRONMENT(HSE),TRAINING AND DEVELOPMENT.
SAFETY MANAGEMENT SYSTEM
Qualified for Permit to Work System
Safety Awareness course on Hydrogen sulphide(H2S)and Bearhing Apparatus Sustem
Implementation of Safety Management system/Safety Audits/British Safety Counsil-5 star Audit on Safety Management System.
DETAIL OF EXECUTIVE DEVELOPMENT PROGRAMS ATTENDED
Statistical Process Control (SPC) as per ISO 9000 standards by Indian Institute of Quality Management.(IIQM)
Measurement Assurance & calibration as per ISO 9000 standards by IIQM Jaipur.India.
Training of Trainers Program in the context of cement industry - HRD project from TTTI, Bhopal.
DETAILS OF WORK EXPERIENCE
1)Technip-AbuDhabi-an EPC company with ISO 9001:2000, handling Turnkey Projects in Pipeline, Oil, gas, Petrochemicals, Refinery and Off-shore, infrastructre etc.in worldwide.
Appointed as a Field/QA Engineer.
Project: Asab Facilities Upgrade Project-Includes Engineering,Procurement,construction and comissioning works for Pipeline-(8 KM length -30" dia,Polypropylene coating),Piping(Carbon Steel and GRE)works,Rotatory/Static Equipment installation,Civil & Structural,Electrical and Instrumentation.
Working as a Project Head QA/QC and looking after QA/QC activiities of Sub-contractors -Mechanical/Civil/Electrical/Pipeline Field Joint Coating/Cathodic Protection.
Review and approval of Subcontractor's Project Quality Plan, Quality Assurance Plan, Inspection and Test Plans, Method Statements, Procedures including NDT,Quality Control Plans and Inspection formats.
Review and approval of Welding Procedure Specifications,Procedure Qualifications tests,witnessing of Third party laboratory inspection tests,Welders qualifications for Pipeline,piping and Structural Steel works.
Review and approval of Field Joint Coating of Heat Shrink Sleeves for Polypropylene coated pipes-procedure qualification tests,witnessing at third party laboratory tests.
Frequent Inspections & monitoring of Welding activiities of Pipeline and Piping.
Frequent inspections of Civil works, Bending of pipeline and Field Joint coating works,Holiday Inspections etc.
Cooridnating with the client-ADCO and Sub-contractor time to time and resolving any queries and any non-conformities observed during the project.
Ensuring the Project activities have been implemented as per Project Quality Plan, Method Statements,Project Specifications,Drawings, Codes-API-1104,B 31.3,AWS D1.1 etc.Inspection and tests have been incoporated as per approved Inspection and test palns.
Interpretation of Radiography test films(X-ray & gama ray)of Pipeline and Piping.Witnessing the test examinations of MPT/LPT/UT.
Carried Quality System audits on sub-contractors before mobolization of the subcontractors at site.
Involving in day to day construction activiites and assisitng Construction Manager in palnning,construction actiivites,correspondances to the client,Sub-contractors and follow-up.
2.A)QATAR PETROLEUM - NODCO REFINERY through Al-Muftha Contracting Co. W.L.L,An EPIC company with ISO 9001: 2000,handling Turn key projects & Shutdown works in OIL,GAS,PETROCHEMICAL,REFINERY, FERTILIZERS in Doha,Qatar.
Appointed as a Proposal cum QA/QC Manager.
Project 1: Macchi Boiler Installation and its related piping work and Newly Installed column 4301 E related piping work in NODCO Refinery.(Supplier:Lurgi/Maachi-Sub-Contractor: Petroserv).(Short term work-Shutdown Job)
1 Functioning as a Inspection Engineer
2 Material Test Certificates review, Material Identification,Fit-up and Weld visual Inspection
3 NDT Inspections-Radiography Test film interpretation,Liquid Penetration Test,Magnetic Particle Examination,Post Weld Heat Treatment and Hardness testing.
4 Reviewing Procedures,Inspection Test Plans,Welding Procedure Specifications and welder qualifications.
5 Carryout frequent inspection in all site activities on daily basis.
6 Complete Review of Hydro-test package includes all inspection reports,weld maps& As-built and Witnessing Hydro testing.
2.B)Al-Muftha Contracting Co.W.L.L,An EPIC company with ISO 9001: 2000, handling Turn key projects & Shutdown works in OIL,GAS,PETROCHEMICAL,REFINERY,FERTILIZERS in Doha,Qatar.
Project-2: LTC-148/02-EPIC of Minor modifications in Fahahil Stripping Plant in Dukhan Fields.
1 Responsible for as a Project Manager,looking after selection of sub-contractors,Design Engineering consultants.
2 Coordination with Design Engineering consultants and client-Qatar Petroleum.Review of Engineering drawings eg. Isometrics and P&Id's.
3 Project planning,Manpower requirements,Material requirements-MTO preparation.
4 Placing of enquiries and finalization of vendors selection before placing of orders and Expediting.
5Coordination with Planning,Purchasing,Site-engineers,QA/QC, Sub-contractors and appraising about the project activities.
6 Attending and conducting weekly meetings and reviewing the daily and weekly progress reports.
3M/s.SHELL PETROLEUM DEVELOPMENT CORPORATION,EASTERN DIVISION, DEE-SVC Through M/s.ADADRILLLTD.,PORT HARCOURT,NIGERIA.
1As a QA/QC Planner for Inspection Services of SHELL Eastern Division for Various on going Projects and Maintenance works in Multi Disciplines in Oil,Gas,Refinery,drilling,dredging and pipeline works and having more than 460 Senior QC Engineers and Inspectors.
2 Appraisal,Review and approval of QA plans,Method Statements/Methodology/Procedures and Inspection & Test Plans(ITP)of contractors.
3 Preparation of Method Statements and ITP's specific to Project.
4 Preparation of Inspection plans as per Scope of Work as required by SHELL time to time on Turn Key projects.
5 Preparation of Audit Schedules and conducting Frequent Quality Audits and Inspections on construction contractors.
6 As an advisor and recommending solutions on any QA/QC lapses as per repors of Senior QA/QC Supervisors/Engineers/Inspectors on weekly and daily basis.
7 Preparation of Monthly report on Quality System & Inspection out comings.
8 Periodically reviewing NCR's & Corrective actions and follow-up for taking corrective actions and necessary input to contractors to help their Quality System to meet the Quality requirements of Project completion without any delay.
9 Review and approval of Welding Procedure Specifications.
10 Welding Procedure and welders Qualifications.
4M/sFAFCO Ltd.,M/s.Saudi Electro Mechanical Co.Ltd(PETCON) are divisions of Abdullah Fouad Group ISO 9001 certified,Dammam, Saudi Arabia:Projects:1)Saudi Aramco C.No.46633/00,Qatif Facilities at Berri Gas Plant,Jubail,K.S.A.(TECHNIP Sub-contract covering Electrical,Instrumentation Civil & Mechanical works)
1 Functioning as a Project QA/QC Manager (Approved by Saudi Aramco as a QA/QC Manager as per Schedule "Q" requirements.) and responsible for overall supervision of Project QA/QC activities.
2 Implementation of the Project Quality Plan and initiates necessary changes in Project Quality Plan for the contract job.
3 Developing Welding Procedure Specification and procedure and welder qualifications as per ASME Sec.IX,AWS D1.1 and B 31.3,for piping and Structural steel works-Fabrication,welding and Installation.
4 Monitoring and supervising QA/QC personnel from all disciplines like CIVIL,Mechanical,Electrical and Instrumentation.
5 Review and approval of Subcontractor/Vendor Quality Plans, Inspection Test Plans and conducting frequent Quality audits & Inspections as per project specific requirements.
Project: 2) Saudi Aramco C.No. 72856/00,Replacement of Yanbu COT Firewater Piping at Yanbu Refinery,K.S.A.(LSTK Contract covering Electrical,Instrumentation Civil & Mechanical works)
Main Jobs include Engineering,Procurement,construction and commissioning of RTR piping and carbon steel piping for Fire water System of the whole plant.
1 Functioning as a Project QA/QC Manager (Also approved by Saudi Aramco as a QA/QC Manager as per Schedule "Q" requirements) and responsible for overall supervision of Project QA/QC activities including organizing the Projects QA/QC team (more than 15 QA/QC Engineers/Inspectors),implementation of the Project Quality Plan and initiates necessary changes in Project Quality Plan for the contract job.
2 Performance Evaluation of the Project and its vendor's/manufacturer's by Qualitative & quantitative analysis in the entire phases of the project.
3 Developing Welding Procedure Specification and carried out procedure Qualifications and welder qualifications as per ASME Sec. IX, AWS D 1.1 and B 31.3,for piping and Structural steel works-Fabrication,welding and Installation.
4 Monitoring and supervising QA/QC personnel from all disciplines like Civil, Mechanical, Electrical and Instrumentation. Preparing Piping - Hydro-test loop packages,Instrumentation Loop Test packages.
5 Preparation of all discipline Inspection report formats as per ITP.
6 Developing/establishing/implementing/Maintaining the contract specific construction procedures and also Tie-in Procedures,Service Tests-Start-up activities & Commissioning Procedures etc.
7 Review and approval of Subcontractor/Vendor Quality Plans, Inspection Test Plans and conducting frequent Quality audits & Inspections.
8 Coordination with Saudi Aramco's,FAFCO's & Subcontractor's/Vendor's.
9 NDE Third Party Agency for necessary QA/QC requirements and/or non- destructive examinations etc..Interpretation of Radiography Test films, Liquid Penetrant test and Magnetic Particle test examination.
10 QA & QC implementation as per requirements of Saudi Aramco Schedule "Q",Project Specifications,Saudi Aramco Standard and FAFCO's adopted ISO 9000 Quality Management System.
11 Preparation and submission of Project Data Dossiers.
5M/s. Blackcat Construction Co.Doha, Qatar.
(A division of M/s.Tyseer Group),(Engineering,Procurement & Construction Company with ISO 9001:2000 certification) Doha, Qatar.
Projects: Handling Turnkey (EPC) Projects and Shutdown maintenance works in Oil,Gas and Petrochemical companies- ON-SHORE/OFF-SHORE)
Functioning as a Project QA/QC Manager and responsible for overall supervision of Project QA/QC activities covering the preparation of the Project Quality Plan and managed its implementation which includes inspection, testing and commissioning of each Plant Process,Utilities and auxiliary systems of:
Project-1: 12" Arab'D'condensate pipeline/Piping in Natural Gas Plant of M/s.Qatar Petroleum,Mesaiied,Qatar.
Covering construction of Electrical,Instrumentation,Civil&Structural works,Equipment Erection,Pre-commissioning and Commissioning works.
Project-2:30"Gas Pipeline Replacement between W1 & W2 stations of Ras Abu Fanatas Gas Distribution.(Jobs include Civil,Pipeline,Piping, Equipment Erection,Electrical&Instrumentation,Pre-commissioning and Commissioning works.
1 Involved in complete project estimation and tendering works of Project-1.
2 Involved in estimation works of projects.
3 Responsible for total project execution and QA/QC for Project-1 independently.
4 Developed the plant shutdown schedule along with Qatar Petroleum for Tie-in works.
5 Developed the Plant decommissioning and commissioning plan for Project-1 and its methodology in line with QP requirements.
6 Involved in placing enquiries for cost of equipment and negotiations for the tendering purpose as well as permanent project materials.
7 Planning,Design Review & Verification of GA,P&ID & Isometric drawings,Structural drawings and QA/QC activities.
8 Interacting with client and sub-contractor/vendor representatives/ design consultants/Third party Inspection & Testing Agencies.
9 Developing Method Statements,Project Quality Plan etc.as per specific projects.
6 Own Consultancy on Quality Management System
As the Head of the Quality Management Consulting Team for Establishing,Developing, Gaining ISO Certification and Maintaining ISO 9000 Quality Management Systems to Construction companies.
1 Training programs on ISO 9000 Quality Management systems and Internal Quality Audits.
7 M/s.Punj Lloyd Ltd.India.
(Engineering,Procurement & Construction(EPC)Company,ISO 9001 & ISO 9002 certified,handling turnkey projects (National & International) in Refinery, Petrochemicals,Oil & Gas,Pipe Line,Roads & Highways)
Projects:1)LNG storage & Regasification Unit Project at Dabhol By Enron Oil & Gas Company
2) Grass Root Refinery Project by Reliance Petroleum Ltd.-LPG/Propane Storage Handling System -ON-SHORE/ OFF-SHORE/LOLO JETTY/RORO JETTY - Man-hold & Vent Stacks with Piping and Structural Works
Functioning as a Project QA/QC Manager and responsible for overall supervision of Project QA/QC activities covering:
1 Overall QA/QC activities management of the contract job covering Electrical,Instrumentation,Civil and Mechanical works,i.e.,Covering phases of construction and inspection, testing and commissioning of E & I systems,Storage Tanks,Process Piping,Pipe Lines,Structural and Equipment Erection,etc.
2 Maintained the proper Quality Management Systems & Interfaces, Developed the methodologies/Work Flows for all disciplines involved in all construction activities like Civil,Mechanical,Electrical, Instrumentation,Planning,Stores,Purchase & Account departments in project sites.
3 Developing Welding Procedure specifications for LNG Tanks (9 % Nickel welding),LNG Piping,Propane(Cryogenic tanks)andits piping, Structural steel works etc..
4 Welder qualifications and monitoring welders' performance.
5 NDT review -Radiography Test Film interpretation,MPI,LPI and UT.
6 Preparing Hydrotest packages for Tankages and Piping.
7 Preparing inspection check lists and air lifting of LNG tank Roofs.
8 Carried out all tests for Tank inspections as per API 620 and API 650.
9 Material Quality Control Inspection and Coordinates with Stores department & Purchase department and Material Suppliers.
10 Quality Assurance & Quality Control implementation as per requirements of standard ISO 9000 as well as per requirements of Clients.
8M/s. Reliance Petroleum Ltd.India:
(One of the largest Grass root refinery plant and a major producer of Oil,Gas,Refinery & Petrochemical Products)[Through M/s.Petroteque Services,Mumbai,India]
Project:Grass Root Refinery Project by Reliance Petroleum Ltd. at Jamnagar,India.
Functioning as a Lead Auditor cum Senior Inspection Engineer in RPL-BECHTEL Project Management Team and responsible for overall supervision of Project QA/QC activities covering:
1 Maintenance of the proper Quality System & interfaces,Developed the methodologies for all disciplines involved in construction activities like Civil Mechanical Electrical,Instrumentation,Insulation works.
2 Establishing,Developing,implementing and maintaining RPL QA/QC procedures/Standards for internal and for project execution.
3 Planning Quality Audits and Inspections on contractors and preparing audit check list specific to projects.
4 Conducting prequalification quality audits on vendors and contractors before awarding contract.
5 Preparing and submitting Quality audit reports to top management.
6 Functioning as a Lead Auditor and carried Quality Audits & Inspections on all contractors.,e.g.: ABB,AFCONS, DODSAL,SAIPEM,BHEL,PUNJ LLOYD,KPG,UB ENGG,ITM,L&T GR-II,L&T ECC,PETRON,GDC,AEC,SIEMENS,GAMMON,VIJAY TANKS etc.
7 Performance Evaluation of contractors/vendors by Qualitative & quantitative analysis of quality activities.
8Reviews & approvals of Contractor's QA Plans,Procedures/Method Statements/Inspection & Test Plans,WPS & PQR's etc.
9 QA & QC implementation as per requirements of standard ISO 9000 as well as per Project Specifications and Coordination with planning department and construction Managers of Reliance Petrochemical and Contractors.
9 M/s.J.K.Synthetics Ltd.(Projects & Development):
Project-1:Major Cement Plant Construction & Maintenance works and New Projects & Assessments.
Project-2:12 MW Power Plant Modification and up gradation works.
Functioning as a Senior Engineer-Projects& QA/QC and responsible for overall supervision of Project works & Operation Plants Quality Assurance System activities covering:
1 Establishing,Developing,implementing and maintaining Quality Management System ISO 9000 Customer Technical Services and Sales & Marketing.
2 Frequent Internal/External Quality Audits and Inspections on departments & Subcontractors/Vendors.
3 Preparing,Reviewing,Updating,Issuing the Quality Manuals/Quality Procedures/Methodologies for all departments as per requirements of ISO 9000 Quality Management Systems.
4 Preparing annual reports on Quality Management system effectiveness and analysis of Plant Breakdowns/Shutdown/ General Maintenances & Customer complaints.
5 Review and analysis of Corrective and Preventive actions against Non-conformances.
6 Project Planning,Estimation,Manpower Planning,Fabrication,Erection, commissioning works of New Cement plant and Power plant.
7 Coordinating with Plant,Marketing and Customer Technical Services for Analysis and Resolution of Customer Complaints.
8 Assessment and Analysis of Customer Satisfaction.
10 M/s.Jaypee Bela Cement Ltd. India.(a div.of JayPrakash Industries)
Project-1: Major Cement Plant construction and Mechanical Maintenance and 2:Erection,construction,commissioning and operation12 MW Power Plant.
Functioning as a Project Engineer -Mechanical (Engineer-I)and responsible for overall supervision of Project QA/QC activities covering:1 Fabrication, Erection & Commissioning of Oil Storage Tanks-2Nos,Piping,12 MW Power plant.
2 Project Planning,Estimation,Manpower Planning,Fabrication, Erection,commissioning works of New Cement plant-heavy equipment erection,Rotary equipment,Heavy Structural Steel works.
3 Operations & Maintenance of Rotating Equipment,Material Handling Equipments-EOT cranes.
4 General/Break down/Shut down Maintenance Planning,Plant Optimisation
11 M/s. Raasi Cement Ltd. India.:
Functioning as a Assistant Engineer(Mechanical) and responsible for supervision of various QA/QC activities of this plant,covering:
1 Operations & Maintenance of Rotary Kilns,Vertical Roller Mills, Ball Mills,Packing Plant and EOT cranes.
2 Maintenance Planning,Plant Optimisation,Manpower Planning, Spare parts assessment etc.
12 M/s. Data Base Management Services India.:
(A Software development centre Hyderabad)
Functioning as Asst.Programmer and responsible for Establishing, Implementing and Maintaining Project Management system by COBOL Programming.2 Project Monitoring at Project site. Daily/Weekly/Monthly/ Critical Activities report generation.

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