Resume - Over 17 years of rich & effective experience in Instrumentation maintenance of D...

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Resume #18351

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Experience in Instrumentation Maintenance, Erection, Commissioning & Project Mgmt.

JOB OBJECTIVE:
Techno - managerial assignments of instrumentation in Cement plant.

Total Years of Experience: 17 years
Current Location: Ambujanagar
Location Preference: Anywhere In India, International Locations

EDUCATION
Diploma Instrumentation & control from A.V. Parekh Technical Institute Rajkot in 1987

Summary of Skills and Experience
Over 17 years of rich & effective experience in Instrumentation maintenance of DCS based controls & instrumentation at Gujarat Ambuja Cements Ltd. Core competence in installation & commissioning field instrumentation, design & logics/programming of DCS / PLC- Honeywell make & Modicon make, Commissioning of AC / DC Drive and weighing systems like weigh feeder, SFM, belt weigher, weigh bridge etc.

Experienced in finalisation of technical specifications for procurement of machinery/ equipment and DCS based controls.

Played a key role in erection and commissioning of Gajambuja Line-I project at Ambujanagar, Gajambuja Line-II project at Ambujanagar, Bulk cement project at Ambujanagar, Surat & Panvel.

WORK EXPERIENCE
June' 1988 - Till date at Gujarat Ambuja Cements Ltd.
Dy. Manager (Instrumentation)
Company Profile:
Three units having a total installed capacity of 4.0 MTPA dry process cement. Technology by Krupp Polysius- Germany. Company having ISO-9002:2000 & ISO-14001 certifications. India's leading, most productive and No. 1 wealth creator cement manufacturers.

From October, 1987 to June, 1988 at M/s. Gujarat Heavy Chemicals Limited
Diploma trainee (Inst. & Control)
Company Profile:
Having a total installed capacity of 1200 TPD soda ash.

KEY RESPONSIBILITIES HANDLED
Project Management
End to end execution of the project dealing with designing, engineering, and installation and commissioning of DCS based control systems and instrumentation.
Fixing technical specifications for various field instruments.
Effective planning & scheduling to ensure execution of projects within time & budgetary parameters.
Planning of System configuration, Preparation of System Database, Loop Diagram, P.I. Diagram, PFD, Cable Schedule, Planning & selection of materials, Inspection and testing of system and equipments

Operation & Maintenance
Developing & implementing standard operating procedures for instruments and systems to ensure smooth operations.
Conceptualizing and implementing advanced control strategies for maximizing productivity and optimizing resource utilization.
Planning routine, preventive & shutdown maintenance schedule and minimizing the system/ equipment down time

Human Resource Development
Identifying training needs and developing need based training programs to develop multi skilled work force.

Achievements / Projects
Played a key role in erection and commissioning of Gajambuja Line-I project at Ambujanagar, Gajambuja Line-II project at Ambujanagar, Bulk cement project at Ambujanagar, Surat & Panvel
Developed a SCADA software program using Turbo pascal for plant operation in Ambuja unit
Developed software program on Distributed Control Systems (TDC3000) in Gajambuja unit for avoiding tripping on account of RTD failure.
Developed a user friendly Digital Weigh Feeder using only AC VVVF Drive.
Played a key role in Upgradation of PLC system of Cement mill.
Played a key role in Upgradation of Reclaimer by installing PLC.

ADDITIONAL DETAILS
Instruments/ Systems Handled
DCS: Honeywell TDC 3000
PLC: Honeywell Logic Manager, Modicon Quantum series, Yaskawa R84H
Instruments: Rosemount, ABB, Honeywell and Siemens make transmitters and control panel instruments
Gas analyzer: Uras 10P, Megnos 7G ABB make
Weigh feeder & SFM: J & N, Transweigh and in house developed
Weighbridge: Sanmar,Philips & Avery
X-ray analyzer: philips make PW1660- x ray spectrometer
AC/DC drives: ACS600 ABB make, F7-L&T make, SIMOREG_K6RA22 Siemens make and 690+ Eurotherm make
Packer: EEL make

TRAININGS ATTENDED
Dynamic Weighing Controls in Industrial Process' at Jenson & Necholson India Ltd., Ranchi
US/LCN/UCN Implementation ' at Tata Honeywell, Pune.
Training Course for SIMOREG_K6RA22 Microprocessor based DC Drive at SIEMENS LTD, Navi Mumbai
Training programme on 'Industrial Networking ' at L & T Automation, Navi Mumbai.

AWARDS
Received appreciation for developing user friendly Digital Weigh Feeder using only AC VVVF Drive.
Received appreciation for the PLC Upgradation of Cement mill no.1 in Ambuja Unit..

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